Comparison Study on the Microstructure, Hardness and Wear Properties of Ti Alloy Composites Reinforced by Carbon Nanomaterials

In this study, titanium alloy-based composites reinforced with carbon nanotubes (CNTs) and graphene (Gr) were fabricated via spark plasma sintering (SPS). The effects of CNT and Gr reinforcements on the microstructure, density, hardness, and tribological properties of the composites were systematically investigated. The results revealed that CNTs and Gr were dispersed within the Ti alloy matrix. All composites exhibited high relative densities about 99%, confirming the strong densification capability of the SPS process. The incorporation of CNTs and Gr significantly enhanced the mechanical performance of the composites. The maximum hardness values of 445.8 HV and 430.5 HV were obtained for CNT/Ti and Gr/Ti composites containing 3 vol.% reinforcement, corresponding to improvements of 34% and 30%, respectively, compared with the unreinforced Ti alloy. Tribological tests further revealed notable reductions in the coefficient of friction and wear rate for both CNT/Ti and Gr/Ti composites. These enhancements are attributed to the formation of a lubricating tribo-film composed of carbonaceous species and oxide particles (TiO2, Al2O3) on the worn surfaces. Among the two reinforcements, the obtained results indicated that CNTs are more effective in enhancing hardness, whereas graphene provides superior improvement in wear resistance of Ti alloy-based composites. Overall, this work demonstrated that the combination of Ti alloys with nanocarbon reinforcements is an effective approach to simultaneously enhance their mechanical and tribological performance.