Application of machine learning algorithms to predict mechanical properties of aluminum alloys

Alloys used in aerospace, automotive industries and structural engineering have good strength to specific weight ratio, corrosion resistance and workability. Mechanical properties like tensile and yield strengths, elongation and hardness are vital to ensure integrity of structures. However, conventional techniques in measuring these properties are time consuming, tedious and destructive. This paper providesa framework in which limited experimental data & Machine Learning algorithms are employed to evaluate the important mechanical properties of aerospace grade aluminum alloys. Data set of alloy compositions as well as processing parameters were obtained through material libraries to train and validate through techniques like Random Forest Regression (RFR), Artificial Neural Networks (ANN) and Support Vector Regression. The tensile strength was predicted with the best results for R – Squared & Root Mean Squared Errors were Coefficient of Determination R2= 0.96, RMSE = 12.4 MPa using ANN and RFR were more efficient in predicting the elongation (R2>0.93). The given approach demonstrated a better performance than the ordinary regression approaches with over 20 percent improvement and less experimental work up to about 60%. This approach provides the boosted & scalable approach to greatly increase the pace of material design and mechanical characterization of applications in the aerospace industry.

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Publication Details

Journal
Periodicals of Engineering and Natural Sciences (PEN)
Published
2025-12-03
DOI
https://doi.org/10.21533/pen.v13.i4.1278
Primary Topic
Machine Learning in Materials Science
Type
article
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article

Application of machine learning algorithms to predict mechanical properties of aluminum alloys

Periodicals of Engineering and Natural Sciences (PEN)
Machine Learning in Materials Science
article

Application of machine learning algorithms to predict mechanical properties of aluminum alloys

article en

Abstract

Alloys used in aerospace, automotive industries and structural engineering have good strength to specific weight ratio, corrosion resistance and workability. Mechanical properties like tensile and yield strengths, elongation and hardness are vital to ensure integrity of structures. However, conventional techniques in measuring these properties are time consuming, tedious and destructive. This paper providesa framework in which limited experimental data & Machine Learning algorithms are employed to evaluate the important mechanical properties of aerospace grade aluminum alloys. Data set of alloy compositions as well as processing parameters were obtained through material libraries to train and validate through techniques like Random Forest Regression (RFR), Artificial Neural Networks (ANN) and Support Vector Regression. The tensile strength was predicted with the best results for R – Squared & Root Mean Squared Errors were Coefficient of Determination R2= 0.96, RMSE = 12.4 MPa using ANN and RFR were more efficient in predicting the elongation (R2>0.93). The given approach demonstrated a better performance than the ordinary regression approaches with over 20 percent improvement and less experimental work up to about 60%. This approach provides the boosted & scalable approach to greatly increase the pace of material design and mechanical characterization of applications in the aerospace industry.

Periodicals of Engineering and Natural Sciences (PEN)Vol. 13(4)
National University Zaporizhzhia Polytechnic (UA)
Industry, innovation and infrastructure
Openalex Percentile: Top 53%
Machine Learning in Materials Science
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Application of machine learning algorithms to predict mechanical properties of aluminum alloys · Periodicals of Engineering and Natural Sciences (PEN) (2025) | TGRS Research Map | TGRS