Double traversals in optimal picker routes for warehouses with multiple blocks

Order picking involves collecting items from their locations within a warehouse. Existing algorithms for finding minimal picker routes consider limited options for travel within a subaisle. One action, traversing a subaisle twice, is not required in rectangular warehouses with two cross-aisles, however, is necessary for larger warehouses. In this work, we demonstrate that double traversals are not required to connect cross-aisle travel regardless of warehouse size. This result simplifies the structure of feasible tours, enabling more efficient algorithms.

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Publication Details

Journal
Operations Research Letters
Published
2025-11-27
DOI
https://doi.org/10.1016/j.orl.2025.107397
Primary Topic
Advanced Manufacturing and Logistics Optimization
Type
article
Field-Weighted Citation Impact
0.00
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article

Double traversals in optimal picker routes for warehouses with multiple blocks

Operations Research Letters
Advanced Manufacturing and Logistics Optimization
article

Double traversals in optimal picker routes for warehouses with multiple blocks

article en

Abstract

Order picking involves collecting items from their locations within a warehouse. Existing algorithms for finding minimal picker routes consider limited options for travel within a subaisle. One action, traversing a subaisle twice, is not required in rectangular warehouses with two cross-aisles, however, is necessary for larger warehouses. In this work, we demonstrate that double traversals are not required to connect cross-aisle travel regardless of warehouse size. This result simplifies the structure of feasible tours, enabling more efficient algorithms.

Operations Research LettersVol. 65
International Computer Science Institute (US), Johns Hopkins University (US), William Carey University (US), University of South Florida (US), University of Newcastle Australia (AU)
Openalex Percentile: Top 38%
Advanced Manufacturing and Logistics Optimization
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