The Effect of CaO–SiO <sub>2</sub> –FeO <sub> <i>x</i> </sub> –MgO Slag on the Erosion Behavior of MgO Refractory

To investigate the erosion mechanism of high‐FeO slag with low basicity on MgO refractories, this study uses high‐purity MgO rods to simulate the MgO phase in MgO–C bricks of converter lining refractories. These rods are immersed in slags of different compositions at 1600 °C. The research finds the following: 1) A decrease in slag basicity (CaO/SiO 2 ) promotes the further dissolution of MgO from the refractory into the slag, inducing the formation of pores in the refractory. This allows the liquid slag to penetrate into the refractory and react to form low‐melting‐point compounds such as CaMgSiO 4 , further accelerating the erosion of the refractory. 2) When the Fe 2 O 3 content ranges from 24 to 30 wt%, the dissolved MgO from the refractory reacts with FeO x , CaO, and SiO 2 in the slag to form high‐melting‐point compounds such as (Mg, Fe)O, Mg 2 SiO 4 , and Ca 2 SiO 4 . These compounds can slow down the erosion rate of the MgO refractory. 3) The dissolved MgO from the refractory reacts with FeO x in the slag to form a (Mg, Fe)O solid solution. As the FeO x content in the slag continuously increases, the MgO refractory continues to dissolve, significantly exacerbating the erosion of the refractory.

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Publication Details

Journal
steel research international
Published
2025-11-27
DOI
https://doi.org/10.1002/srin.202500990
Primary Topic
Metallurgical Processes and Thermodynamics
Type
article
Field-Weighted Citation Impact
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article

The Effect of CaO–SiO 2 –FeO x –MgO Slag on the Erosion Behavior of MgO Refractory

steel research international
Metallurgical Processes and Thermodynamics
article

The Effect of CaO–SiO 2 –FeO x –MgO Slag on the Erosion Behavior of MgO Refractory

article en

Abstract

To investigate the erosion mechanism of high‐FeO slag with low basicity on MgO refractories, this study uses high‐purity MgO rods to simulate the MgO phase in MgO–C bricks of converter lining refractories. These rods are immersed in slags of different compositions at 1600 °C. The research finds the following: 1) A decrease in slag basicity (CaO/SiO 2 ) promotes the further dissolution of MgO from the refractory into the slag, inducing the formation of pores in the refractory. This allows the liquid slag to penetrate into the refractory and react to form low‐melting‐point compounds such as CaMgSiO 4 , further accelerating the erosion of the refractory. 2) When the Fe 2 O 3 content ranges from 24 to 30 wt%, the dissolved MgO from the refractory reacts with FeO x , CaO, and SiO 2 in the slag to form high‐melting‐point compounds such as (Mg, Fe)O, Mg 2 SiO 4 , and Ca 2 SiO 4 . These compounds can slow down the erosion rate of the MgO refractory. 3) The dissolved MgO from the refractory reacts with FeO x in the slag to form a (Mg, Fe)O solid solution. As the FeO x content in the slag continuously increases, the MgO refractory continues to dissolve, significantly exacerbating the erosion of the refractory.

steel research international
University of Science and Technology Liaoning (CN), Shenyang University of Technology (CN), Shandong Iron and Steel Group (China) (CN), Taiyuan Iron and Steel Group (China) (CN), Nano Energy (South Africa) (ZA)
Openalex Percentile: Top 50%
Metallurgical Processes and Thermodynamics
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