Innovative Symmetrical Electrolyte Architecture Enables Ultra‐Flat and Thermal Resilient Protonic Ceramic Electrochemical Cells

Abstract Protonic ceramic electrochemical cells (PCECs) represent a promising class of solid‐state energy conversion devices capable of high‐efficiency hydrogen production and power generation. However, the practical deployment of planar PCECs is fundamentally constrained by severe structural deformation and mechanical failure during fabrication, stemming from asymmetric shrinkage between the thin electrolyte and the thick NiO‐based support layer. In this work, a functionally integrated, symmetry‐engineered double‐sided electrolyte (DE) design is unveiled, which not only suppresses thermally induced curvature but also unlocks significant gains in electrochemical performance and stability. This architecture intrinsically balances shrinkage dynamics across the cell bilaterally, enabling the fabrication of ultra‐flat 5 × 5 cm 2 cells with sub‐100 µm thickness variation. A numerical solid mechanics simulation is introduced to investigate and interpret this achievement. Beyond structural advantages, the DE configuration enhances the cell operational stability, delivering a low open‐circuit voltage degradation of 9.5 mV/100 h across 80 thermal cycles. This work establishes a compelling paradigm wherein architectural symmetry directly translates to both mechanical fidelity and functional enhancement, offering a promising route toward PCECs scale‐up.

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Publication Details

Journal
Advanced Functional Materials
Published
2025-10-28
DOI
https://doi.org/10.1002/adfm.202513396
Primary Topic
Advancements in Solid Oxide Fuel Cells
Type
article
Field-Weighted Citation Impact
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article

Innovative Symmetrical Electrolyte Architecture Enables Ultra‐Flat and Thermal Resilient Protonic Ceramic Electrochemical Cells

Advanced Functional Materials
Advancements in Solid Oxide Fuel Cells
article

Innovative Symmetrical Electrolyte Architecture Enables Ultra‐Flat and Thermal Resilient Protonic Ceramic Electrochemical Cells

article en

Abstract

Abstract Protonic ceramic electrochemical cells (PCECs) represent a promising class of solid‐state energy conversion devices capable of high‐efficiency hydrogen production and power generation. However, the practical deployment of planar PCECs is fundamentally constrained by severe structural deformation and mechanical failure during fabrication, stemming from asymmetric shrinkage between the thin electrolyte and the thick NiO‐based support layer. In this work, a functionally integrated, symmetry‐engineered double‐sided electrolyte (DE) design is unveiled, which not only suppresses thermally induced curvature but also unlocks significant gains in electrochemical performance and stability. This architecture intrinsically balances shrinkage dynamics across the cell bilaterally, enabling the fabrication of ultra‐flat 5 × 5 cm 2 cells with sub‐100 µm thickness variation. A numerical solid mechanics simulation is introduced to investigate and interpret this achievement. Beyond structural advantages, the DE configuration enhances the cell operational stability, delivering a low open‐circuit voltage degradation of 9.5 mV/100 h across 80 thermal cycles. This work establishes a compelling paradigm wherein architectural symmetry directly translates to both mechanical fidelity and functional enhancement, offering a promising route toward PCECs scale‐up.

Advanced Functional MaterialsVol. 36(17)
New Mexico State University (US), University of South Carolina (US), The University of Texas at Dallas (US), Idaho National Laboratory (US), Clemson University (US)
Affordable and clean energy
Openalex Percentile: Top 57%
Advancements in Solid Oxide Fuel Cells
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Innovative Symmetrical Electrolyte Architecture Enables Ultra‐Flat and Thermal Resilient Protonic Ceramic Electrochemical Cells · Advanced Functional Materials (2025) | TGRS Research Map | TGRS