Automated Predictive Maintenance and Adaptive Grinding Parameter Optimization in High-Throughput Rock Grinding Circuits Using Bayesian Neural Networks and Real-Time Vibration Signature Analysis

**Abstract:** This paper introduces a novel approach to enhancing efficiency and minimizing downtime in high-throughput rock grinding circuits via automated predictive maintenance and adaptive grinding parameter optimization. By leveraging Bayesian Neural Networks (BNNs) trained on real-time vibration signature analysis, the system accurately forecasts grinding mill component failures and dynamically adjusts operational parameters (grind size, slurry density, impeller speed) preemptively, optimizing throughput and reducing energy consumption. This system significantly surpasses traditional rule-based control methods and achieves demonstrably improved performance, adding substantial economic value to mining operations.

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Publication Details

Journal
Zenodo (CERN European Organization for Nuclear Research)
Published
2025-10-14
DOI
https://doi.org/10.5281/zenodo.17346998
Primary Topic
Mineral Processing and Grinding
Type
article
Field-Weighted Citation Impact
0.00
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article

Automated Predictive Maintenance and Adaptive Grinding Parameter Optimization in High-Throughput Rock Grinding Circuits Using Bayesian Neural Networks and Real-Time Vibration Signature Analysis

Zenodo (CERN European Organization for Nuclear Research)
Mineral Processing and Grinding
article

Automated Predictive Maintenance and Adaptive Grinding Parameter Optimization in High-Throughput Rock Grinding Circuits Using Bayesian Neural Networks and Real-Time Vibration Signature Analysis

article en

Abstract

**Abstract:** This paper introduces a novel approach to enhancing efficiency and minimizing downtime in high-throughput rock grinding circuits via automated predictive maintenance and adaptive grinding parameter optimization. By leveraging Bayesian Neural Networks (BNNs) trained on real-time vibration signature analysis, the system accurately forecasts grinding mill component failures and dynamically adjusts operational parameters (grind size, slurry density, impeller speed) preemptively, optimizing throughput and reducing energy consumption. This system significantly surpasses traditional rule-based control methods and achieves demonstrably improved performance, adding substantial economic value to mining operations.

Zenodo (CERN European Organization for Nuclear Research)
Freed–Hardeman University (US)
Affordable and clean energy
Openalex Percentile: Top 51%
Mineral Processing and Grinding
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