Design and Simulation of Rotating Spray Nozzles for Greenhouse Hanging Track Spray Robots

This paper addresses deficiencies in existing spray carts and suspended sprayers regarding operational scenarios, spray coverage, versatility, and wall film thickness adjustment by designing a rail-mounted rotating nozzle application robot. Static analysis of the robot frame verifies compliance with strength and stiffness requirements. Motor torque calculations ensure stable and reliable nozzle rotation. Geometric modeling derives optimal link parameters for automated nozzle angle control. ANSYS Fluent simulations characterize static spray coverage, analyzing quantitative relationships between nozzle height, angle, and spray distance. SolidWorks Motion establishes a coupled model of nozzle rotation and cart translation to obtain spray trajectories under varying speeds. Coupled Fluent simulations further evaluate wall film thickness distribution patterns under dynamic spraying conditions. The findings provide a theoretical foundation and technical reference for structural optimization and precise spraying control in greenhouse spraying robot systems.

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Publication Details

Journal
Applied System Innovation
Published
2025-10-14
DOI
https://doi.org/10.3390/asi8050152
Primary Topic
Plant Surface Properties and Treatments
Type
article
Field-Weighted Citation Impact
0.00
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article

Design and Simulation of Rotating Spray Nozzles for Greenhouse Hanging Track Spray Robots

Applied System Innovation
Plant Surface Properties and Treatments
article

Design and Simulation of Rotating Spray Nozzles for Greenhouse Hanging Track Spray Robots

article en

Abstract

This paper addresses deficiencies in existing spray carts and suspended sprayers regarding operational scenarios, spray coverage, versatility, and wall film thickness adjustment by designing a rail-mounted rotating nozzle application robot. Static analysis of the robot frame verifies compliance with strength and stiffness requirements. Motor torque calculations ensure stable and reliable nozzle rotation. Geometric modeling derives optimal link parameters for automated nozzle angle control. ANSYS Fluent simulations characterize static spray coverage, analyzing quantitative relationships between nozzle height, angle, and spray distance. SolidWorks Motion establishes a coupled model of nozzle rotation and cart translation to obtain spray trajectories under varying speeds. Coupled Fluent simulations further evaluate wall film thickness distribution patterns under dynamic spraying conditions. The findings provide a theoretical foundation and technical reference for structural optimization and precise spraying control in greenhouse spraying robot systems.

Applied System InnovationVol. 8(5)
Nanjing Forestry University (CN), Weifang University (CN)
Openalex Percentile: Top 31%
Plant Surface Properties and Treatments
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