Lightning Nowcasting Using Dual-Polarization Weather Radar and Machine Learning Approaches: Evaluation of Feature Engineering Strategies and Operational Integration

Lightning nowcasting is crucial for ensuring safety and operational continuity in weather-exposed industries such as mining. This study evaluates three machine learning (ML)-based approaches for predicting lightning using dual-polarimetric weather radar data collected in the eastern Amazon, Brazil. The strategies propose advances in literature in three ways by involving (i) grouping radar variables by temperature layers, (ii) statistical summaries at key altitudes, and (iii) analyzing all the 18 levels of reflectivity data combined with Principal Component Analysis (PCA) dimensionality reduction and ensemble models. For each approach, models such as Random Forest, Support Vector Machines, and XGBoost were trained and tested using data from 2021–2022 with class balancing and feature engineering techniques. Among the approaches, the PCA-based ensemble achieved the best generalization (recall = 0.89, F1 = 0.77), while the layer-based method had the highest recall (0.97), and the altitude-based strategy offered a computationally efficient alternative with competitive results. These findings confirm the predictive value of radar-derived features and emphasize the role of feature representation in model performance. Additionally, the best model was integrated into the operational LEWAIS alert system, and four integration strategies were tested. The strategy that combined alerts from both ML and LEWAIS systems reduced the failure-to-warn rate to 0.0531 and increased the lead time to 10.18 min, making it ideal for safety-critical applications. Overall, the results show that ML models based solely on radar inputs can achieve robust lightning nowcasting, supporting both scientific advancement and industrial risk mitigation.