Biochar-enhanced anaerobic digestion of sewage sludge: Comparative performance and mechanistic insights

• Corn straw biochar (CSBC) enhanced methane production from sewage sludge by 122.1%; • Biochar feedstock regulates the primary mechanism of anaerobic digestion enhancement; • Surface chemistry, not just surface area, drives biochar's efficacy in AD; • Oxygen-containing functional groups facilitate electron transfer and methanogenesis. Anaerobic digestion (AD) is a sustainable approach for sewage sludge stabilization and energy recovery, but its efficiency is often limited by microbial imbalance and intermediate accumulation. Biochar addition is a promising strategy for enhancing AD, however, the mechanisms underlying its effectiveness, particularly the impact of biochar origin, remain insufficiently understood. This study systematically compared corn stover-derived biochar (CSBC), mixed straw-derived biochar (MSBC), and digested sludge-derived biochar (SSBC) regarding their effects on methane production, microbial community structure, and electron transfer processes in sewage sludge AD. Results revealed that CSBC addition (10 g/L) yielded the most significant enhancement, increasing cumulative methane yield by 122.1% to 153.7 mL/g VS compared to the control. This superior performance correlated strongly with CSBC's abundant oxygen-containing functional groups (OFGs), which facilitated higher redox activity ( k app 12-15% greater than SSBC/MSBC) and electron transfer system activity (81.1% increase over control). Microbial analysis revealed that CSBC was enriched with electron-transferring bacteria (e.g., Bacteroidetes_vadin HA17 ). Conversely, MSBC primarily facilitated hydrolysis, while SSBC preferentially stimulated hydrogenotrophic methanogens. These findings demonstrate that biochar surface chemistry and electrochemical properties are critical determinants of microbial interactions and methane yield, providing crucial insights for designing tailored biochars to optimize waste valorization and energy recovery in AD. This study offers a unique comparison of straw-versus sludge-derived biochars in sludge AD, highlighting the potential of SSBC in a circular economy context, and underscores the importance of linking biochar properties to functional microbial activity.

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Publication Details

Journal
Water Research X
Published
2025-10-01
DOI
https://doi.org/10.1016/j.wroa.2025.100423
Primary Topic
Anaerobic Digestion and Biogas Production
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article
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article

Biochar-enhanced anaerobic digestion of sewage sludge: Comparative performance and mechanistic insights

Water Research X
Anaerobic Digestion and Biogas Production
article

Biochar-enhanced anaerobic digestion of sewage sludge: Comparative performance and mechanistic insights

article en

Abstract

• Corn straw biochar (CSBC) enhanced methane production from sewage sludge by 122.1%; • Biochar feedstock regulates the primary mechanism of anaerobic digestion enhancement; • Surface chemistry, not just surface area, drives biochar's efficacy in AD; • Oxygen-containing functional groups facilitate electron transfer and methanogenesis. Anaerobic digestion (AD) is a sustainable approach for sewage sludge stabilization and energy recovery, but its efficiency is often limited by microbial imbalance and intermediate accumulation. Biochar addition is a promising strategy for enhancing AD, however, the mechanisms underlying its effectiveness, particularly the impact of biochar origin, remain insufficiently understood. This study systematically compared corn stover-derived biochar (CSBC), mixed straw-derived biochar (MSBC), and digested sludge-derived biochar (SSBC) regarding their effects on methane production, microbial community structure, and electron transfer processes in sewage sludge AD. Results revealed that CSBC addition (10 g/L) yielded the most significant enhancement, increasing cumulative methane yield by 122.1% to 153.7 mL/g VS compared to the control. This superior performance correlated strongly with CSBC's abundant oxygen-containing functional groups (OFGs), which facilitated higher redox activity ( k app 12-15% greater than SSBC/MSBC) and electron transfer system activity (81.1% increase over control). Microbial analysis revealed that CSBC was enriched with electron-transferring bacteria (e.g., Bacteroidetes_vadin HA17 ). Conversely, MSBC primarily facilitated hydrolysis, while SSBC preferentially stimulated hydrogenotrophic methanogens. These findings demonstrate that biochar surface chemistry and electrochemical properties are critical determinants of microbial interactions and methane yield, providing crucial insights for designing tailored biochars to optimize waste valorization and energy recovery in AD. This study offers a unique comparison of straw-versus sludge-derived biochars in sludge AD, highlighting the potential of SSBC in a circular economy context, and underscores the importance of linking biochar properties to functional microbial activity.

Water Research XVol. 29
Harbin Institute of Technology (CN)
Openalex Percentile: Top 48%
Anaerobic Digestion and Biogas Production
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Biochar-enhanced anaerobic digestion of sewage sludge: Comparative performance and mechanistic insights · Water Research X (2025) | TGRS Research Map | TGRS