Design Optimization and Cost-Effective Analysis of a Low-Cost Hand Pump Bottle

Hand pump bottles dispense liquids such as cleaners and pesticides through a piston pump mechanism. This study optimizes a 1000 ml bottle to cost 45–50 pence, weigh 1.104 kg (including packaging), incorporate recyclable PET/HDPE materials, and ensure durability of components (trigger, snap-fits). Pugh’s matrix, CATIA V5, CES Edupack, and Finite Element Analysis (FEA) guide the design process. Consumer surveys inform ergonomic and environmental enhancements, addressing gaps in cost, sustainability, and user experience. The scalable design offers a practical, market-ready solution for manufacturers.

Publication Details

Journal
Zenodo (CERN European Organization for Nuclear Research)
Published
2025-09-29
DOI
https://doi.org/10.5281/zenodo.17224004
Primary Topic
Probiotics and Fermented Foods
Type
article
Field-Weighted Citation Impact
0.00
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article

Design Optimization and Cost-Effective Analysis of a Low-Cost Hand Pump Bottle

Zenodo (CERN European Organization for Nuclear Research)
Probiotics and Fermented Foods
article

Design Optimization and Cost-Effective Analysis of a Low-Cost Hand Pump Bottle

article en

Abstract

Hand pump bottles dispense liquids such as cleaners and pesticides through a piston pump mechanism. This study optimizes a 1000 ml bottle to cost 45–50 pence, weigh 1.104 kg (including packaging), incorporate recyclable PET/HDPE materials, and ensure durability of components (trigger, snap-fits). Pugh’s matrix, CATIA V5, CES Edupack, and Finite Element Analysis (FEA) guide the design process. Consumer surveys inform ergonomic and environmental enhancements, addressing gaps in cost, sustainability, and user experience. The scalable design offers a practical, market-ready solution for manufacturers.

Zenodo (CERN European Organization for Nuclear Research)
Responsible consumption and production
Openalex Percentile: Top 45%
Probiotics and Fermented Foods
DOIOpen Access PDFOpenAlex
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Design Optimization and Cost-Effective Analysis of a Low-Cost Hand Pump Bottle · Zenodo (CERN European Organization for Nuclear Research) (2025) | TGRS Research Map | TGRS