Structural Topology Optimisation of a Composite Wind Turbine Blade Under Various Constraints

This study investigates the topology optimisation of a composite wind turbine blade with the objective of improving its structural performance under static and dynamic constraints. Two distinct optimisation strategies—based on static deformation limits and modal frequency enhancement—are employed to achieve mass reduction while maintaining or improving mechanical performance. The optimisation process incorporates modal characterisation of the first ten natural frequencies and a detailed static stress analysis. Results indicate that the optimised designs achieve a notable increase in the fundamental natural frequency of the blade—from 2.32 Hz to 2.99 Hz—and reduce the overall mass by approximately 49%, lowering it from 4.55 × 105 kg to around 2.34 × 105 kg compared to the original configuration. In particular, the optimised geometry offers improved stiffness and a more uniform stress distribution, especially in the flapwise bending and torsional modes. Higher-order torsional frequencies remain well-separated from typical excitation sources, minimising resonance risks. These findings highlight the effectiveness of constraint-driven topology optimisation in enhancing structural performance and reducing material usage in wind turbine blade design.