Study on life prediction method for rail vehicle critical components based on deep learning models and track load spectra

Deep learning and fatigue life prediction remain focal research areas in rail vehicle engineering. This study addresses the vibration fatigue of wheelset lifting lug in Chengdu Metro Line 1 bogies, aiming to develop a fatigue life prediction method for critical bogie components using deep learning models and measured track load spectra. Extensive field tests on Chengdu Metro Line 1 were conducted to acquire acceleration and stress response data of wheelset lifting lug, generating training samples for the neural network system. Component stress responses were calculated via time-domain track acceleration and validated against in-situ stress measurements. Results show that neural network-fitted dynamic stress values exhibit excellent consistency with measured data, with errors constrained within 5%. This study validates the proposed small-sample deep learning approach as an effective and accurate solution for fatigue life prediction of critical bogie components under operational load conditions.