Merging Tradition and Technology: A Zero-Waste Approach to Customizable Clay Facade Systems with Integrated Vegetation

This research explores a novel method for creating customizable clay faÁade tiles with integrated planters using robotic milling and 3D printing, positioned within the context of sustainable architecture and building performance. Addressing the theme of the BTES 2025 Conference, which emphasizes the integration of architecture and technology, this study investigates how advanced fabrication techniques can enhance water management and potentially increase biodiversity in urban environments. The methodology involves robotic milling of clay formwork, 3D printing of cross-laminated clay slabs optimized for water flow and slumping these slabs over the milled molds to create functional and customizable tiles. Preliminary testing of a half-scale mockup indicated promising water channeling capabilities to integrated planters. This study contributes to the ongoing exploration of how technology can inform sustainable architectural practices.