Soft, Adhesive Dry Electrodes for Improved Electrophysiological Signal Acquisition with Motion Tolerance and Long-Term-Recoverability

Soft electronic devices and sensors have seen substantial interest devoted to them for the purpose of recording and analyzing various electrophysiological signals including for the use of electrocardiography (ECG), electromyography (EMG), and electroencephalography (EEG). Dry electrodes specifically have enormous potential compared to traditional commercial electrodes for long-term, real-time monitoring of biopotential activity. Gel-based commercial electrodes have notable drawbacks such as limited flexibility, skin irritation that decreases comfort, inconsistent signal quality due to poor conformal contact, and degraded signal quality over long-term monitoring due to drying out. Herein, we report a soft, adhesive dry electrode that utilizes chemical additives to promote its electrical, adhesive, and mechanical properties to collect stable, low-noise electrophysiological signals through a low-cost fabrication process. Dry electrodes fabricated with poly(3,4-ethylenediox-ythiophene) polystyrenesulfonate (PEDOT:PSS) as a conductive polymer offer such advantages as the ability to conform to skin deformations, a lighter weight than traditional electrodes, reduction of motion artifacts, and improved comfort all without the use of gel; the absence of gel negates issues previously mentioned such as skin irritation or having the electrode dry out. Furthermore, PEDOT:PSS-based electrodes have tunable stretchability, conductivity, and adhesion properties that are optimal for flexible bioelectronics and wearable devices. These electrodes, referred to as 3PT, can record reliable, clean biopotential signals with an increased signal-to-noise (SNR) ratio than traditional electrodes. Experimentation shows that the fabricated electrodes offer motion-tolerant-recording and can undergo moisture-induced recovery to regain its optimal properties and restore its performance for reliable use. Our flexible and adhesive novel dry electrode is a promising alternative to commercial electrodes due to its low-cost manufacturing, adhesive properties, comfortability, and improved signal strength of biopotential activities.