Evaluation of Additive Manufacturing Techniques to Increase Drone Radar Detection Range

<p>The deployment of drones in civil airspaces has increased rapidly in recent years. However, their small radar cross-section hinders detectability by existing surveillance systems. This paper evaluates the feasibility of using additive manufacturing techniques with materials with enhanced electromagnetic properties to increase RADAR drone detectability. The examined methods include the production of propellers and landing gear with additive techniques and metal-doped plastics. Field experiments were performed measuring the radar detection range of an off-the-shelf drone with a 24 GHz RADAR module, and findings indicate that the use of specialized materials for drone manufacturing greatly improves drone detectability, increasing the detection range by a factor of 3.9 without changes to the drone design or inclusion of external electromagnetic reflectors.</p>

Publication Details

Journal
Zenodo (CERN European Organization for Nuclear Research)
Published
2025-07-15
Primary Topic
Laser-Plasma Interactions and Diagnostics
Type
article
Field-Weighted Citation Impact
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article

Evaluation of Additive Manufacturing Techniques to Increase Drone Radar Detection Range

Zenodo (CERN European Organization for Nuclear Research)
Laser-Plasma Interactions and Diagnostics
article

Evaluation of Additive Manufacturing Techniques to Increase Drone Radar Detection Range

article en

Abstract

<p>The deployment of drones in civil airspaces has increased rapidly in recent years. However, their small radar cross-section hinders detectability by existing surveillance systems. This paper evaluates the feasibility of using additive manufacturing techniques with materials with enhanced electromagnetic properties to increase RADAR drone detectability. The examined methods include the production of propellers and landing gear with additive techniques and metal-doped plastics. Field experiments were performed measuring the radar detection range of an off-the-shelf drone with a 24 GHz RADAR module, and findings indicate that the use of specialized materials for drone manufacturing greatly improves drone detectability, increasing the detection range by a factor of 3.9 without changes to the drone design or inclusion of external electromagnetic reflectors.</p>

Zenodo (CERN European Organization for Nuclear Research)
Affordable and clean energy
Openalex Percentile: Top 32%
Laser-Plasma Interactions and Diagnostics
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Evaluation of Additive Manufacturing Techniques to Increase Drone Radar Detection Range · Zenodo (CERN European Organization for Nuclear Research) (2025) | TGRS Research Map | TGRS