Open-Source CubeSat Solar Panels: Design, Assembly, Testing, and On-Orbit Demonstration

Cube satellites, or CubeSats, are small satellites commonly used to perform Earth imaging and on-orbit scientific experiments. CubeSats are often powered using expensive, inflexible commercial-off-the-shelf solar panels, largely due to a lack of flight-qualified open-source alternatives. Here, we describe the design of customizable, deployable solar panels, offering an open-source, cost-effective alternative. Towards a fully open-source CubeSat, our designs have mission-tailored power generation capabilities and simple electrical and mechanical integration. The solar panel designs were demonstrated on-orbit on three satellites in the Northern SPIRIT constellation and will be on AlbertaSat’s Ex-Alta 3 satellite, which will launch in 2025. The design files, assembly procedures, and best practices will be open-source-published online. This work lowers the barrier of entry into space, making satellite design easier and less expensive - students helping students design better satellites.