Enhanced Predictive Maintenance for Shipbuilding Hull Block Assembly Using Multi-Modal Data Fusion and Reinforcement Learning

**Abstract:** Shipbuilding digitalization necessitates predictive maintenance strategies to minimize downtime and maximize operational efficiency. This research proposes a novel system leveraging multi-modal data fusion and reinforcement learning (RL) to predict and prevent failures in hull block assembly processes. By integrating data streams from Computer Vision (CV) for defect detection, acoustic sensors for anomaly analysis, and Programmable Logic Controller (PLC) data for process monitoring, the system constructs a comprehensive operational profile. A deep reinforcement learning agent, trained on historical data and simulated operational scenarios, dynamically optimizes maintenance schedules, leading to a projected 35% reduction in unplanned downtime and a 15% improvement in overall equipment effectiveness (OEE). The commercial viability lies in decreased maintenance costs, improved product quality through proactive intervention, and enhanced utilization of existing shipbuilding resources.

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Publication Details

Journal
Zenodo (CERN European Organization for Nuclear Research)
Published
2025-08-09
DOI
https://doi.org/10.5281/zenodo.16785934
Primary Topic
Maritime Navigation and Safety
Type
article
Field-Weighted Citation Impact
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article

Enhanced Predictive Maintenance for Shipbuilding Hull Block Assembly Using Multi-Modal Data Fusion and Reinforcement Learning

Zenodo (CERN European Organization for Nuclear Research)
Maritime Navigation and Safety
article

Enhanced Predictive Maintenance for Shipbuilding Hull Block Assembly Using Multi-Modal Data Fusion and Reinforcement Learning

article en

Abstract

**Abstract:** Shipbuilding digitalization necessitates predictive maintenance strategies to minimize downtime and maximize operational efficiency. This research proposes a novel system leveraging multi-modal data fusion and reinforcement learning (RL) to predict and prevent failures in hull block assembly processes. By integrating data streams from Computer Vision (CV) for defect detection, acoustic sensors for anomaly analysis, and Programmable Logic Controller (PLC) data for process monitoring, the system constructs a comprehensive operational profile. A deep reinforcement learning agent, trained on historical data and simulated operational scenarios, dynamically optimizes maintenance schedules, leading to a projected 35% reduction in unplanned downtime and a 15% improvement in overall equipment effectiveness (OEE). The commercial viability lies in decreased maintenance costs, improved product quality through proactive intervention, and enhanced utilization of existing shipbuilding resources.

Zenodo (CERN European Organization for Nuclear Research)
Freed–Hardeman University (US)
Industry, innovation and infrastructure
Openalex Percentile: Top 46%
Maritime Navigation and Safety
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