Introducing a tool for synthetic defect image data generation: enhancing industrial surface inspection

Visual surface defect detection in complex scenarios remains a manual endeavor in industrial inspection. Stateof- the-art machine learning approaches promise to automate this task through machine vision; however, they require substantial, suitable training data to be effectively trained. For industrial products, such data are often unavailable for several reasons, including the rarity of certain defects or their manifestations. This paper introduces a tool to generate synthetic data for training machine vision systems using rendering techniques. Our tool allows for targeted manipulation of process parameters throughout the rendering chain, including scene composition involving object, camera, and lighting, defect generation, placement, and material generation. This enables an exploration of the impacts along the rendering pipeline and facilitates selecting an appropriate data set for specific inspection tasks. We demonstrate our tool’s effectiveness by applying models trained on our synthetic data to a real-world inspection task.

Publication Details

Journal
TUHH Open Research
Published
2025-04-01
DOI
https://doi.org/10.15480/882.15286
Primary Topic
Industrial Vision Systems and Defect Detection
Type
article
Field-Weighted Citation Impact
0.00
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article

Introducing a tool for synthetic defect image data generation: enhancing industrial surface inspection

TUHH Open Research
Industrial Vision Systems and Defect Detection
article

Introducing a tool for synthetic defect image data generation: enhancing industrial surface inspection

article en

Abstract

Visual surface defect detection in complex scenarios remains a manual endeavor in industrial inspection. Stateof- the-art machine learning approaches promise to automate this task through machine vision; however, they require substantial, suitable training data to be effectively trained. For industrial products, such data are often unavailable for several reasons, including the rarity of certain defects or their manifestations. This paper introduces a tool to generate synthetic data for training machine vision systems using rendering techniques. Our tool allows for targeted manipulation of process parameters throughout the rendering chain, including scene composition involving object, camera, and lighting, defect generation, placement, and material generation. This enables an exploration of the impacts along the rendering pipeline and facilitates selecting an appropriate data set for specific inspection tasks. We demonstrate our tool’s effectiveness by applying models trained on our synthetic data to a real-world inspection task.

TUHH Open Research
Industry, innovation and infrastructure
Openalex Percentile: Top 44%
Industrial Vision Systems and Defect Detection
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