Highly EfficientCO<sub>2</sub> Hydrogenation to Linearα‑Olefins on FeZnK Catalysts with Balanced Zn–O–FeInterfaces and Fe<sub>5</sub>C<sub>2</sub> Species

C<sub>4+</sub> linear α-olefins (LAOs) synthesis from direct CO<sub>2</sub> hydrogenation is a promising strategy to realize the fixation of CO<sub>2</sub> to high-value chemical products. However, identifying active catalysts with satisfactory activity and selectivity is quite difficult nowadays. Herein, we fabricate a series of iron–zinc–potassium (FeZnK) catalysts via a citric acid-mediated combustion method that can both actively and selectively synthesize LAOs from CO<sub>2</sub> hydrogenation. The Fe<sub>1</sub>Zn<sub>0.1</sub>K<sub>0.1</sub> catalyst with balanced Zn–O–Fe interfaces and active Fe<sub>5</sub>C<sub>2</sub> species provides an LAOs selectivity of 44.7% at a high CO<sub>2</sub> conversion of 43.3% in CO<sub>2</sub> hydrogenation. Notably, the space–time yield of LAOs over Fe<sub>1</sub>Zn<sub>0.1</sub>K<sub>0.1</sub> reaches 0.40 g·g<sub>cat</sub><sup>–1</sup>·h<sup>–1</sup>, surpassing the performance of current state-of-the-art Fe-based catalysts. The reaction results and multiple characterizations reveal that the introduction of an appropriate amount of Zn composition can not only enhance the CO<sub>2</sub> adsorption ability by forming Zn–O–Fe interfaces but also improve the LAOs selectivity by promoting the formation of active Fe<sub>5</sub>C<sub>2</sub> species. Interestingly, active Fe<sub>5</sub>C<sub>2</sub> species tend to form in the bulk phase of the FeZnK catalysts, which are more closely correlated with catalytic activity. <i>In situ</i>/<i>ex situ</i> characterizations combined with H<sub>2</sub>/D<sub>2</sub> exchange and CO pulse hydrogenation probe experiments elucidate the structure–activity relationship and reaction mechanism. Furthermore, Fe<sub>1</sub>Zn<sub>0.1</sub>K<sub>0.1</sub> shows a 160 h long-time on-stream stability, indicating its strong potential as an industrial catalyst for direct CO<sub>2</sub> conversion to high-value LAOs.

Publication Details

Journal
Figshare
Published
2025-02-20
DOI
https://doi.org/10.1021/acscatal.4c07784.s001
Primary Topic
Catalysts for Methane Reforming
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article
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article

Highly EfficientCO2 Hydrogenation to Linearα‑Olefins on FeZnK Catalysts with Balanced Zn–O–FeInterfaces and Fe5C2 Species

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Catalysts for Methane Reforming
article

Highly EfficientCO2 Hydrogenation to Linearα‑Olefins on FeZnK Catalysts with Balanced Zn–O–FeInterfaces and Fe5C2 Species

article en

Abstract

C<sub>4+</sub> linear α-olefins (LAOs) synthesis from direct CO<sub>2</sub> hydrogenation is a promising strategy to realize the fixation of CO<sub>2</sub> to high-value chemical products. However, identifying active catalysts with satisfactory activity and selectivity is quite difficult nowadays. Herein, we fabricate a series of iron–zinc–potassium (FeZnK) catalysts via a citric acid-mediated combustion method that can both actively and selectively synthesize LAOs from CO<sub>2</sub> hydrogenation. The Fe<sub>1</sub>Zn<sub>0.1</sub>K<sub>0.1</sub> catalyst with balanced Zn–O–Fe interfaces and active Fe<sub>5</sub>C<sub>2</sub> species provides an LAOs selectivity of 44.7% at a high CO<sub>2</sub> conversion of 43.3% in CO<sub>2</sub> hydrogenation. Notably, the space–time yield of LAOs over Fe<sub>1</sub>Zn<sub>0.1</sub>K<sub>0.1</sub> reaches 0.40 g·g<sub>cat</sub><sup>–1</sup>·h<sup>–1</sup>, surpassing the performance of current state-of-the-art Fe-based catalysts. The reaction results and multiple characterizations reveal that the introduction of an appropriate amount of Zn composition can not only enhance the CO<sub>2</sub> adsorption ability by forming Zn–O–Fe interfaces but also improve the LAOs selectivity by promoting the formation of active Fe<sub>5</sub>C<sub>2</sub> species. Interestingly, active Fe<sub>5</sub>C<sub>2</sub> species tend to form in the bulk phase of the FeZnK catalysts, which are more closely correlated with catalytic activity. <i>In situ</i>/<i>ex situ</i> characterizations combined with H<sub>2</sub>/D<sub>2</sub> exchange and CO pulse hydrogenation probe experiments elucidate the structure–activity relationship and reaction mechanism. Furthermore, Fe<sub>1</sub>Zn<sub>0.1</sub>K<sub>0.1</sub> shows a 160 h long-time on-stream stability, indicating its strong potential as an industrial catalyst for direct CO<sub>2</sub> conversion to high-value LAOs.

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Catalysts for Methane Reforming
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