Intermediate-Temperature Reverse Water–GasShift under Process-Relevant Conditions Catalyzed by Dispersed AlkaliCarbonates

Current reverse water–gas shift (RWGS) technologies require extreme temperatures of >900 °C. The ability to perform RWGS at lower temperatures could open new opportunities for sustainable chemical and fuel production, but most catalyst materials produce methane and coke at lower temperatures, especially at elevated pressures targeted for industrial processes. Here we show that transition-metal-free catalysts composed of K<sub>2</sub>CO<sub>3</sub> or Na<sub>2</sub>CO<sub>3</sub> dispersed on commercial γ-Al<sub>2</sub>O<sub>3</sub> supports (K<sub>2</sub>CO<sub>3</sub>/γ-Al<sub>2</sub>O<sub>3</sub> and Na<sub>2</sub>CO<sub>3</sub>/γ-Al<sub>2</sub>O<sub>3</sub>) are highly effective RWGS catalysts in the intermediate-temperature regime. At a high gas hourly space velocity of 30,000 h<sup>–1</sup> and operating pressure of 10 bar, K<sub>2</sub>CO<sub>3</sub>/γ-Al<sub>2</sub>O<sub>3</sub> reached RWGS equilibrium-limited CO<sub>2</sub> conversion at 550 °C and was 100% selective for CO at all temperatures tested (up to 700 °C). Na<sub>2</sub>CO<sub>3</sub>/γ-Al<sub>2</sub>O<sub>3</sub> was also 100% CO-selective and only slightly less active. Both catalysts were stable for hundreds of hours on stream at 525 °C and tolerated large quantities of methane and propane impurity in the CO<sub>2</sub>/H<sub>2</sub> feed. The unique performance attributes, combined with the low-cost components and extremely simple synthesis, make dispersed carbonate RWGS catalysts attractive options for industrial application.

Publication Details

Journal
Figshare
Published
2025-03-13
DOI
https://doi.org/10.1021/jacsau.5c00127.s001
Primary Topic
Catalysts for Methane Reforming
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article
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article

Intermediate-Temperature Reverse Water–GasShift under Process-Relevant Conditions Catalyzed by Dispersed AlkaliCarbonates

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Catalysts for Methane Reforming
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Intermediate-Temperature Reverse Water–GasShift under Process-Relevant Conditions Catalyzed by Dispersed AlkaliCarbonates

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Abstract

Current reverse water–gas shift (RWGS) technologies require extreme temperatures of >900 °C. The ability to perform RWGS at lower temperatures could open new opportunities for sustainable chemical and fuel production, but most catalyst materials produce methane and coke at lower temperatures, especially at elevated pressures targeted for industrial processes. Here we show that transition-metal-free catalysts composed of K<sub>2</sub>CO<sub>3</sub> or Na<sub>2</sub>CO<sub>3</sub> dispersed on commercial γ-Al<sub>2</sub>O<sub>3</sub> supports (K<sub>2</sub>CO<sub>3</sub>/γ-Al<sub>2</sub>O<sub>3</sub> and Na<sub>2</sub>CO<sub>3</sub>/γ-Al<sub>2</sub>O<sub>3</sub>) are highly effective RWGS catalysts in the intermediate-temperature regime. At a high gas hourly space velocity of 30,000 h<sup>–1</sup> and operating pressure of 10 bar, K<sub>2</sub>CO<sub>3</sub>/γ-Al<sub>2</sub>O<sub>3</sub> reached RWGS equilibrium-limited CO<sub>2</sub> conversion at 550 °C and was 100% selective for CO at all temperatures tested (up to 700 °C). Na<sub>2</sub>CO<sub>3</sub>/γ-Al<sub>2</sub>O<sub>3</sub> was also 100% CO-selective and only slightly less active. Both catalysts were stable for hundreds of hours on stream at 525 °C and tolerated large quantities of methane and propane impurity in the CO<sub>2</sub>/H<sub>2</sub> feed. The unique performance attributes, combined with the low-cost components and extremely simple synthesis, make dispersed carbonate RWGS catalysts attractive options for industrial application.

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Catalysts for Methane Reforming
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Intermediate-Temperature Reverse Water–GasShift under Process-Relevant Conditions Catalyzed by Dispersed AlkaliCarbonates · Figshare (2025) | TGRS Research Map | TGRS