Self-Supported Flexibleα‑Ga<sub>2</sub>O<sub>3</sub> Thin Films Enabled by Nanopillar-IntegratedSacrificialLayers

α<i>-</i>Ga<sub>2</sub>O<sub>3</sub>, known for its ultrawide bandgap and high breakdown electric field, has attracted significant attention in power electronics and solar-blind photodetectors. However, the rigid and insulating nature of sapphire substrates restricts the development of flexible α<i>-</i>Ga<sub>2</sub>O<sub>3</sub>-based devices, vertical power devices, and high-power electronics. Here, self-supported flexible α<i>-</i>Ga<sub>2</sub>O<sub>3</sub> thin films were prepared by a Bridge Pier-like structure. In this structure, highly vertical and dispersion-controlled α<i>-</i>Ga<sub>2</sub>O<sub>3</sub> nanopillar arrays, an α-Fe<sub>2</sub>O<sub>3</sub> array-type sacrificial layer, and high-quality α<i>-</i>Ga<sub>2</sub>O<sub>3</sub> epitaxial films were sequentially grown on sapphire substrates by an economical mist chemical vapor deposition (mist-CVD) technique. The flow channels created by the array-type sacrificial layer significantly enhanced etchant flow, enabling the rapid detachment of freestanding 3-μm-thick α<i>-</i>Ga<sub>2</sub>O<sub>3</sub> flexible films in just 20 mina nearly 10-fold increase in detachment efficiency compared to conventional sacrificial layer designs. The freestanding α<i>-</i>Ga<sub>2</sub>O<sub>3</sub> thin films were used to fabricate flexible solar-blind photodetectors that, under 254 nm ultraviolet illumination, achieved an on/off ratio of 0.57 × 10<sup>3</sup> and a detectivity of 3.18 × 10<sup>10</sup> Jones, while also exhibiting exceptional mechanical flexibility and optoelectronic stability with no degradation observed after 1000 bending cycles. This work provides a pathway for the fabrication of α<i>-</i>Ga<sub>2</sub>O<sub>3</sub> flexible devices and freestanding substrates, offering an innovative strategy for the rapid detachment of thin films in heteroepitaxial systems.

Publication Details

Journal
Figshare
Published
2025-03-21
DOI
https://doi.org/10.1021/acsami.5c01458.s001
Primary Topic
Ga2O3 and related materials
Type
article
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article

Self-Supported Flexibleα‑Ga2O3 Thin Films Enabled by Nanopillar-IntegratedSacrificialLayers

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Ga2O3 and related materials
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Self-Supported Flexibleα‑Ga2O3 Thin Films Enabled by Nanopillar-IntegratedSacrificialLayers

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Abstract

α<i>-</i>Ga<sub>2</sub>O<sub>3</sub>, known for its ultrawide bandgap and high breakdown electric field, has attracted significant attention in power electronics and solar-blind photodetectors. However, the rigid and insulating nature of sapphire substrates restricts the development of flexible α<i>-</i>Ga<sub>2</sub>O<sub>3</sub>-based devices, vertical power devices, and high-power electronics. Here, self-supported flexible α<i>-</i>Ga<sub>2</sub>O<sub>3</sub> thin films were prepared by a Bridge Pier-like structure. In this structure, highly vertical and dispersion-controlled α<i>-</i>Ga<sub>2</sub>O<sub>3</sub> nanopillar arrays, an α-Fe<sub>2</sub>O<sub>3</sub> array-type sacrificial layer, and high-quality α<i>-</i>Ga<sub>2</sub>O<sub>3</sub> epitaxial films were sequentially grown on sapphire substrates by an economical mist chemical vapor deposition (mist-CVD) technique. The flow channels created by the array-type sacrificial layer significantly enhanced etchant flow, enabling the rapid detachment of freestanding 3-μm-thick α<i>-</i>Ga<sub>2</sub>O<sub>3</sub> flexible films in just 20 mina nearly 10-fold increase in detachment efficiency compared to conventional sacrificial layer designs. The freestanding α<i>-</i>Ga<sub>2</sub>O<sub>3</sub> thin films were used to fabricate flexible solar-blind photodetectors that, under 254 nm ultraviolet illumination, achieved an on/off ratio of 0.57 × 10<sup>3</sup> and a detectivity of 3.18 × 10<sup>10</sup> Jones, while also exhibiting exceptional mechanical flexibility and optoelectronic stability with no degradation observed after 1000 bending cycles. This work provides a pathway for the fabrication of α<i>-</i>Ga<sub>2</sub>O<sub>3</sub> flexible devices and freestanding substrates, offering an innovative strategy for the rapid detachment of thin films in heteroepitaxial systems.

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Ga2O3 and related materials
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