A solar air receiver with porous ceramic structures for process heat at above 1000 °C – Heat transfer analysis

Concentrated solar energy can be used as the source of heat at above 1000 °C for driving key energy-intensive industrial processes, such as cement manufacturing and metallurgical extraction, contributing to their decarbonization. The cornerstone technology is the solar receiver mounted on top of the solar tower, which absorbs the incident high-flux radiation and heats a heat transfer fluid. The proposed high-temperature solar receiver concept consists of a cavity containing a reticulated porous ceramic (RPC) structure for volumetric absorption of concentrated solar radiation entering through an open (windowless) aperture, which also serves for the access of ambient air used as the heat transfer fluid flowing across the RPC structure. A heat transfer analysis of the solar receiver is performed by means of two coupled models: a Monte Carlo (MC) ray-tracing model to solve the 3D radiative exchange and a computational fluid dynamics (CFD) model to solve the 2D convective and conductive heat transfer. Temperature distributions computed by the iteratively coupled models were compared with experimental data obtained by testing a lab-scale 5 kW receiver prototype with a silicon carbide RPC structure exposed to 3230 suns flux irradiation. The receiver model is applied to optimize its dimensions for maximum efficiency and to scale-up for a 5 MW solar tower.