In-Situ Characterization of Damage Mechanisms in Ceramic Matrix Composites

Ceramic Matrix Composites have many advantages, attracting the nuclear, aerospace, and automotive industries with their high heat stability, strength, and oxidation resistance. However, challenges are presented when machining these materials due to the brittle properties and complicated microstructure. The objective of this project was to identify damage mechanisms that occur when a CMC is orthogonally machined and the cutting mechanics are observed in-situ, followed by post-cut characterization of the as-machined surface morphology. In this analysis, the main variable is the feed rate, which can influence the damage mechanisms, such as matrix failure (matrix cracking) or fiber failure (pullout). Through this investigation, the process parameters are optimized, to find a process that keeps the surface integrity intact, while successfully removing material.