Conversion of CompositionallyDiverse Plastic Wasteover Earth-Abundant Sulfides

Chemical deconstruction of polyolefin plastic wastes via hydroconversion is promising for mitigating plastic accumulation in landfills and the environment. However, hydroconversion catalysts cannot handle complex feedstocks containing multiple polymers, additives, and heteroatom impurities. Here, we report a single-step strategy using earth-abundant metal sulfide catalysts to deconstruct these wastes. We show that NiMoS<sub><i>x</i></sub>/HY catalysts deconstruct polyolefin feedstocks, achieving ∼81–94% selectivity to liquid products. Postsynthetic zeolite modification enhances the catalyst’s activity by >2.5 times, achieving over 95% selectivity to liquid fuels with controllable product distribution in the naphtha, jet fuel, and diesel range. The catalyst is resilient to increasingly complex feedstocks, such as additive-containing polymers and mixed plastics composed of polyolefins and heteroatom-containing polymers, including poly(vinyl chloride). We extend the strategy to single-use polyolefin wastes that can generate toxic byproducts, such as HCl and NH<sub>3</sub>, and eliminate their emissions by integrating reaction and sorption in a one-step process.

Publication Details

Journal
Figshare
Published
2025-03-21
DOI
https://doi.org/10.1021/jacs.4c18001.s001
Primary Topic
Thermochemical Biomass Conversion Processes
Type
article
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Conversion of CompositionallyDiverse Plastic Wasteover Earth-Abundant Sulfides

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Thermochemical Biomass Conversion Processes
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Conversion of CompositionallyDiverse Plastic Wasteover Earth-Abundant Sulfides

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Abstract

Chemical deconstruction of polyolefin plastic wastes via hydroconversion is promising for mitigating plastic accumulation in landfills and the environment. However, hydroconversion catalysts cannot handle complex feedstocks containing multiple polymers, additives, and heteroatom impurities. Here, we report a single-step strategy using earth-abundant metal sulfide catalysts to deconstruct these wastes. We show that NiMoS<sub><i>x</i></sub>/HY catalysts deconstruct polyolefin feedstocks, achieving ∼81–94% selectivity to liquid products. Postsynthetic zeolite modification enhances the catalyst’s activity by >2.5 times, achieving over 95% selectivity to liquid fuels with controllable product distribution in the naphtha, jet fuel, and diesel range. The catalyst is resilient to increasingly complex feedstocks, such as additive-containing polymers and mixed plastics composed of polyolefins and heteroatom-containing polymers, including poly(vinyl chloride). We extend the strategy to single-use polyolefin wastes that can generate toxic byproducts, such as HCl and NH<sub>3</sub>, and eliminate their emissions by integrating reaction and sorption in a one-step process.

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Thermochemical Biomass Conversion Processes
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Conversion of CompositionallyDiverse Plastic Wasteover Earth-Abundant Sulfides · Figshare (2025) | TGRS Research Map | TGRS