3D-Printed Ceramic Solutions for Passive Cooling and CO2 Adsorption: Investigating Material and Fabrication Parameters in LDM for New Eco-Sustainable Design Paradigms

This study investigates the materials and fabrication selection criteria for 3D-printed aluminosilicate components aimed for passive cooling and CO2 adsorption in indoor conditions, considering their manufacturing environmental impact. The dual-function components were fabricated using Liquid Deposition Modelling (LDM), an Additive Manufacturing (AM) technique utilising customised slurry-based feedstock materials. To assess the environmental implications of the production process, the study employs the Life Cycle Assessment (LCA) methodology, a standardised framework used to quantify potential environmental impacts across the product’s life cycle. The study outlines a systematic approach to materials and fabrication processes selection, focusing on the functional properties required, the importance of locally sourced materials, and the constraints imposed by the fabrication techniques. The fabrication methodology was analysed for material/energy efficiency and waste generation. Post-processing stages were evaluated to identify opportunities for energy savings, particularly by exploring Low-Temperature Firing (LTF). The selected criteria proved efficient in enhancing shaping control and minimising shrinkage variability, with a recorded weight loss of 3.04% via LTF. The LCA results indicated that the 23% reduction in climate change impact was primarily driven by the lower electricity demand of the LTF Protocol, demonstrating that energy-efficient post-processing is a critical lever for sustainable ceramic fabrication.