Preparation and Performance Characterization of Thixotropic Gelling Materials with High Temperature Stability and Wellbore Sealing Properties

In response to the requirements of wellbore plugging and lost circulation control, this study designed and prepared a new type of thixotropic polymer gel system. The optimal formula was obtained through systematic screening of the types and concentrations of high molecular polymers, cross-linking agents, flow pattern regulators, and resin curing agents. Comprehensive characterization of the gel's gelling performance, thixotropic properties, high-temperature stability, shear resistance, and plugging capacity was conducted using methods such as the Sydansk bottle test, rheological testing, high-temperature aging experiments, plugging performance evaluation, as well as infrared spectroscopy, nuclear magnetic resonance, and thermogravimetric analysis, and its mechanism of action was revealed. The results show that the optimal formula is 1.2% AM-AA-AMPS terpolymer + 0.5% hydroquinone + 0.6% S-Trioxane + 0.8% modified montmorillonite + 14% modified phenolic resin. This gel system has a gelling time of 6 h, a gel strength reaching grade H, and a storage modulus of 62 Pa. It exhibits significant shear thinning characteristics in the shear rate range of 0.1~1000 s^-1, with a viscosity recovery rate of 97.7% and a thixotropic recovery rate of 90% after shearing. It forms a complete gel at a high temperature of 160 °C, with a dehydration rate of only 8.5% and a storage modulus retention rate of 80% after aging at 140 °C for 7 days. Under water flooding conditions at 120 °C, the converted pressure-bearing capacity per 100 m reaches 24.0 MPa. Mechanism analysis confirms that the system forms a stable composite network through the synergistic effect of "covalent cross-linking-hydrogen bonding-physical adsorption", providing a high-performance material solution for wellbore plugging in high-temperature and high-salt environments.