An Ecofriendly Approach to Obtain Biodegradable Hydrogels by Reactive Extrusion

Climate change and the impacts related to nonbiodegradable synthetic materials highlight the need for sustainable alternatives. Biopolymers from renewable sources show great potential for producing hydrogels, which are three-dimensionally crosslinked materials with high water absorption. In this work, super-absorbent biodegradable hydrogels were produced via single-step reactive extrusion using mixtures of starch, gelatin, cellulose, and xanthan gum, with glycerol as a plasticizer, and citric acid as a crosslinking agent. Pelleted hydrogels were obtained with water absorption between 290% and 363%. Reactive extrusion promoted the formation of new ester and amide bonds, confirmed by FT-IR. Citric acid was effective as a crosslinker, and higher citric acid content (3%) produced samples with greater swelling, supported by the porous internal structure observed. Preliminary agricultural tests showed that the formulation with the highest citric acid content, when added to soil at 5%, significantly increased water-holding capacity and resulted in the highest germination rate of maize seeds. Overall, the extrusion process proved efficient, scalable, and environmentally friendly for producing biodegradable hydrogels for agricultural applications.