Research Progress on Application of Machine Learning in Continuous Casting

Continuous casting is a key core link in steel production with characteristics of strong nonlinearity, multi-parameter coupling and dynamic fluctuations under working conditions. Traditional experience-dependent or mechanism-driven models are no longer suitable for the high-quality and high-efficiency production demands of modern steel industries. Machine learning provides an effective technical path for solving the complex control problems in the continuous casting process through its powerful data mining and pattern recognition capabilities. This paper systematically reviews the research progress of machine learning applications in the field of continuous casting, focusing on three core scenarios: abnormal prediction, quality defect detection and process parameter optimization. It sorts out the evolution from single models to feature optimization and integration, deep learning hybrid models, and mechanism-data dual-driven models. It summarizes the significant achievements of this technology in reducing production risks and improving the stability of cast billet quality, and it analyzes the prominent challenges currently faced such as data distortion and distribution imbalance, insufficient model interpretability and limited cross-scenario generalization ability. Finally, it looks forward to future technological innovation and application expansion directions, providing theoretical support and technical references for the digital and intelligent transformation of the steel industry.

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Publication Details

Journal
Metals
Published
2025-12-17
DOI
https://doi.org/10.3390/met15121383
Primary Topic
Metallurgical Processes and Thermodynamics
Type
article
Field-Weighted Citation Impact
0.00

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article

Research Progress on Application of Machine Learning in Continuous Casting

Zhaofeng Wang, Ying Pang, Shuai Zhang, Jiahui Zhang et al.
Metals
Metallurgical Processes and Thermodynamics
article

Research Progress on Application of Machine Learning in Continuous Casting

Zhaofeng Wang, Ying Pang, Shuai Zhang, Jiahui Zhang, Jiang Shao
article en

Abstract

Continuous casting is a key core link in steel production with characteristics of strong nonlinearity, multi-parameter coupling and dynamic fluctuations under working conditions. Traditional experience-dependent or mechanism-driven models are no longer suitable for the high-quality and high-efficiency production demands of modern steel industries. Machine learning provides an effective technical path for solving the complex control problems in the continuous casting process through its powerful data mining and pattern recognition capabilities. This paper systematically reviews the research progress of machine learning applications in the field of continuous casting, focusing on three core scenarios: abnormal prediction, quality defect detection and process parameter optimization. It sorts out the evolution from single models to feature optimization and integration, deep learning hybrid models, and mechanism-data dual-driven models. It summarizes the significant achievements of this technology in reducing production risks and improving the stability of cast billet quality, and it analyzes the prominent challenges currently faced such as data distortion and distribution imbalance, insufficient model interpretability and limited cross-scenario generalization ability. Finally, it looks forward to future technological innovation and application expansion directions, providing theoretical support and technical references for the digital and intelligent transformation of the steel industry.

MetalsVol. 15(12)
Liaoning Technical University (CN), Liaoning University of Technology (CN)
Natural Science Foundation of Liaoning Province, Liaoning Technical University
Openalex Percentile: Top 58%
Metallurgical Processes and Thermodynamics
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Research Progress on Application of Machine Learning in Continuous Casting — Zhaofeng Wang, Ying Pang, et al. · Metals (2025) | TGRS Research Map | TGRS