Manage CUI Risks with Evolving Strategies, Recommended Practices

The oil, gas, and petrochemical industries are under intensifying pressure to operate more safely, reduce environmental risks, and extend the life of critical infrastructure. One of the biggest threats to asset integrity—corrosion under insulation (CUI)—continues to drive costly failures, with CUI reportedly responsible for 60% of pipeline incidents worldwide. This article provides a timely perspective on how the industry is evolving its strategies for managing CUI, as well as the vital role that recommended practices play in aligning inspection, monitoring, and maintenance programs. It highlights the release of CUI-RP-101: Issue 1, the first recommended practice dedicated to continuous CUI monitoring systems. This document was developed with input from major operators including Aramco, Dow, INEOS, Chevron, and CorrosionRADAR.

Authors

Publication Details

Journal
Materials Performance
Published
2025-12-01
DOI
https://doi.org/10.5006/mp2025_64_12-12
Primary Topic
Structural Integrity and Reliability Analysis
Type
article
Field-Weighted Citation Impact
0.00
Controls
|||
ALL TIME
JAN
FEB
MAR
APR
MAY
JUN
JUL
AUG
SEP
OCT
article

Manage CUI Risks with Evolving Strategies, Recommended Practices

Theo Knijff
Materials Performance
Structural Integrity and Reliability Analysis
article

Manage CUI Risks with Evolving Strategies, Recommended Practices

Theo Knijff
article en

Abstract

The oil, gas, and petrochemical industries are under intensifying pressure to operate more safely, reduce environmental risks, and extend the life of critical infrastructure. One of the biggest threats to asset integrity—corrosion under insulation (CUI)—continues to drive costly failures, with CUI reportedly responsible for 60% of pipeline incidents worldwide. This article provides a timely perspective on how the industry is evolving its strategies for managing CUI, as well as the vital role that recommended practices play in aligning inspection, monitoring, and maintenance programs. It highlights the release of CUI-RP-101: Issue 1, the first recommended practice dedicated to continuous CUI monitoring systems. This document was developed with input from major operators including Aramco, Dow, INEOS, Chevron, and CorrosionRADAR.

Materials PerformanceVol. 64(12)
Openalex Percentile: Top 58%
Structural Integrity and Reliability Analysis
AI Navigator

Ask Laika to Summarize, Analyze, and Connect papers live on the map.

Summarize Papers & Methodologies

Extract key findings, datasets, and comparative methods across publications.

Benchmark Rankings & Visual Analytics

Rank top research institutions, authors, funders, topics, and journals by Field-Weighted Citation Impact (FWCI) and paper volume with instant charts.

Connect Distant Disciplines

Bridge topological clusters on the map to find hidden collaborative intersections.