Thermal Behavior and Operation Characteristic of the Planetary Gear for Cutting Reducers

Bolter miners have been widely used in coal mining or excavation industries. Its efficiency is closely related to the performance of its cutting reducer, which is literally determined by the thermal behavior of the planetary gear set. Thus, this study conducts experimental investigation on the thermal behavior of a cutting reducer (produced by Zhengzhou Machinery Research Institute Transmission Technology Co., Ltd., rated input power 170 kW, transmission ratio 3.06), where the results show the high temperature rise around the intermediate shaft for unloaded condition and significant influence of the torque for loaded conditions. Then, the Finite Element Method (FEM) is used to analyze the temperature field and thermal–structural coupling of the planetary gear set. The thermal stress and deformation increase by 11.5% and 38.4%, respectively, indicating high risk of gear damage. Moreover, the load spectrum imitating the actual industrial condition is added to the KISSsoft to evaluate the reliability and contact of the planetary gear set. The findings including low safety factors of the sun gear tooth surface and planetary gear root, slipping during the sun gear and planetary gear meshing, and uneven contact fluctuations can benefit planetary gear set optimization.