Ni-Driven Martensitic Packet Refinement to Improve the Low-Temperature Impact Toughness of Simulated CGHAZ in High-Strength Steel

The effect of Ni content on the improvement of low-temperature impact toughness and microstructure refinement in a simulated coarse-grained heat-affected zone (CGHAZ) of high-strength steel was studied. The impact toughness tests revealed that as the heat input increased from 20 to 50 kJ/cm, both low-nickel (L-Ni) steel and high-nickel (H-Ni) steel exhibited a rapid decline in the impact toughness of their coarse-grained heat-affected zones (CGHAZ), though the H-Ni steel consistently demonstrated significantly higher impact toughness than the L-Ni steel. Microstructural characterization showed that the microstructure of L-Ni steel gradually transitioned from lath bainite (LB) to granular bainite (GB) with increasing heat input, which accounted for its reduced impact toughness. Conversely, H-Ni steel underwent a phase transformation from lath martensite (LM) to LB with increasing heat input, showing an unexpected trend opposite to the conventional understanding of toughness enhancement. Notably, the martensitic structure obtained in H-Ni steel at 20 kJ/cm exhibited substantially higher impact energy (59.6 J) than both the LB structures of L-Ni steel (44.6 J) and those of H-Ni steel (37.8 J) observed at 20 and 50 kJ/cm heat inputs. This phenomenon is attributed to the increased Ni content significantly refining the packet of LM, thereby enhancing its resistance to brittle crack propagation. Although LB structures obtained under different conditions exhibited refined blocks, their parallel arrangement within coarse packets resulted in less effective obstruction of brittle crack propagation compared to the refined packet with interlocking arrangement.