Phosphate Waste Rock Piles as a Secondary Resource: Insights into Composition and Strategic Element Potential

The growing demand for critical elements vital to the energy transition highlights the need for sustainable secondary sources. Sedimentary phosphate mining generates waste rock known as spoil piles (SPs). These SPs retain valuable phosphate and other critical elements such as rare earth elements (REEs). This study examines the potential of recovering these elements from SPs. A comprehensive sampling strategy was implemented, and a 3D topographic model was generated using drone imagery data. The model revealed that these SPs cover an area estimated at 48,633,000 m2, with a total volume of approximately 419,612,367 m3. Chemical analyses using X-ray fluorescence and inductively coupled plasma mass spectrometry techniques indicated valuable phosphate content, with an overall concentration of 12.6% P2O5 and up to 20.7% P2O5 in the fine fraction (<1 mm). The concentrations of critical and strategic elements in the SPs were as follows: magnesium [1%–8%], REEs [67–267 ppm], uranium [48–173.5 ppm], strontium [312–1090 ppm], and vanadium [80–150 ppm]. Enrichment factors showed that these elements are highly concentrated in fine fractions, with values exceeding 60 for Y, 40 for Sr, and 780 for U in the +125/−160 µm fraction. A positive correlation was observed between these elements and phosphorus, except for magnesium. Automated mineralogy confirmed that the fine fraction (<1 mm) contains more than 50% carbonate-fluorapatite (CFA), alongside major gangue minerals such as carbonates and silicates. These findings demonstrate the potential for sustainable recovery of phosphate, magnesium, REEs, strontium, vanadium, and uranium from phosphate mining waste rock.