Deep Neural Network-Based Inverse Identification of the Mechanical Behavior of Anisotropic Tubes

Tube hydroforming is a versatile forming process widely used in lightweight structural applications, where accurate characterization of the hoop mechanical behavior is crucial for reliable design and simulation. The ring hoop tensile test (RHTT) provides valuable experimental data for evaluating the elastoplastic response of anisotropic tubes in the hoop direction, but frictional effects often distort the measured force–displacement response. This study proposes a deep learning-based inverse identification framework to accurately recover the true hoop stress–strain behavior from RHTT data. Convolutional and recurrent neural network architectures, including CNN, long short term memory (LSTM), gated recurrent unit (GRU), bidirectional GRU (BiGRU), bidirectional LSTM (BiLSTM) and ConvLSTM, were trained using numerically generated datasets from finite element simulations. Data augmentation and hyperparameter tuning were applied to generalization. The hybrid ConvLSTM model achieved superior performance, with a minimum mean absolute error (MAE) of 0.08 and a coefficient of determination (R2) value of approximately 0.97, providing a close match to the Hill48 yield criterion. The proposed approach demonstrates the potential of deep neural networks as an efficient and accurate alternative to traditional inverse methods for characterizing anisotropic tubular materials.

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Publication Details

Journal
Journal of Manufacturing and Materials Processing
Published
2025-12-14
DOI
https://doi.org/10.3390/jmmp9120410
Primary Topic
Metal Forming Simulation Techniques
Type
article
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article

Deep Neural Network-Based Inverse Identification of the Mechanical Behavior of Anisotropic Tubes

Zied Ktari, Ali Khalfallah, Pedro Prates
Journal of Manufacturing and Materials Processing
Metal Forming Simulation Techniques
article

Deep Neural Network-Based Inverse Identification of the Mechanical Behavior of Anisotropic Tubes

Zied Ktari, Ali Khalfallah, Pedro Prates
article en

Abstract

Tube hydroforming is a versatile forming process widely used in lightweight structural applications, where accurate characterization of the hoop mechanical behavior is crucial for reliable design and simulation. The ring hoop tensile test (RHTT) provides valuable experimental data for evaluating the elastoplastic response of anisotropic tubes in the hoop direction, but frictional effects often distort the measured force–displacement response. This study proposes a deep learning-based inverse identification framework to accurately recover the true hoop stress–strain behavior from RHTT data. Convolutional and recurrent neural network architectures, including CNN, long short term memory (LSTM), gated recurrent unit (GRU), bidirectional GRU (BiGRU), bidirectional LSTM (BiLSTM) and ConvLSTM, were trained using numerically generated datasets from finite element simulations. Data augmentation and hyperparameter tuning were applied to generalization. The hybrid ConvLSTM model achieved superior performance, with a minimum mean absolute error (MAE) of 0.08 and a coefficient of determination (R2) value of approximately 0.97, providing a close match to the Hill48 yield criterion. The proposed approach demonstrates the potential of deep neural networks as an efficient and accurate alternative to traditional inverse methods for characterizing anisotropic tubular materials.

Journal of Manufacturing and Materials ProcessingVol. 9(12)
University of Monastir (TN), University of Aveiro (PT), University of Coimbra (PT), University of Sousse (TN)
Openalex Percentile: Top 58%
Metal Forming Simulation Techniques
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