Effects of Metal Foam Insertion on the Performance of a Vacuum Membrane Distillation Unit

The present study investigates the use of aluminum foam to enhance pure water production using a Vacuum Membrane Distillation (VMD) desalination unit. Numerical simulations were conducted for a conventional VMD and three VMD configurations with different metal foam thickness-to-channel-width ratios of h/b = (0.5, 0.75, 1). The effects of operational parameters on different VMD setups were presented and discussed. Additionally, the effects of flow rates on temperature polarization, average Nusselt number, and pressure drop were presented and discussed. The performance evaluation criterion (PEC), an indicator of the system's global performance encompassing the heat transfer enhancement and the related pressure loss, has also been used and analyzed. Outcomes demonstrate improvements in water production with the increase in inlet velocity and temperature, while applied vacuum pressure and inlet concentration increments showed opposite behavior for all studied VMD setups. Permeate flux and temperature polarization were enhanced with metal foam insertion, and the case h = b presents the highest permeate flux and pressure drop. PEC demonstrates values superior to unity for all studied cases, with higher values for lower flow rates. Fully filled metal foam insertion is recommended for lower flow rates, while partially filled metal foam (h = 0.5b) is suggested for higher ones.