Inside the Microreactor: In Situ Real‐Time Observation of Vapor–Liquid–Solid Growth of Monolayer TMDCs

Real-time observation of molten droplet-driven crystal growth provides an unprecedented in situ window into the formation of atomically thin transition metal dichalcogenides (TMDCs). Materials such as MoS<sub>2</sub> and WS<sub>2</sub> exhibit remarkable optoelectronic properties arising from their monolayer structures, enabling advanced applications that exploit valley degrees of freedom. Among various synthetic approaches, vapor-liquid-solid (VLS) growth from a low-melting molten source containing alkali, transition metal, halide, and oxygen atoms has proven highly effective for producing large single-crystal monolayer TMDCs, while also yielding distinct growth regimes including molten particle-driven nanoribbon formation. A chemical vapor deposition method is recently developed that integrates VLS growth with the spatial confinement provided by a substrate-stacked microreactor; however, the precise role of confinement and droplet dynamics remains unclear. Here, in situ the VLS growth of TMDCs inside such microreactors is directly captured using an infrared heating furnace. The microreactor, formed by sealing a transparent sapphire substrate with a Na<sub>2</sub>WO<sub>4</sub>-coated SiO<sub>2</sub>/Si wafer, enables continuous observation of growth mode transitions governed by the balance of sulfur and Na<sub>2</sub>WO<sub>4</sub> supply. The findings demonstrate that fine control over precursor supply rates is essential for engineering the size, morphology, and crystallinity of monolayer TMDCs in the VLS regime.

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Publication Details

Journal
Advanced Science
Published
2025-12-12
DOI
https://doi.org/10.1002/advs.202516784
Primary Topic
2D Materials and Applications
Type
article
Field-Weighted Citation Impact
0.00

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article

Inside the Microreactor: In Situ Real‐Time Observation of Vapor–Liquid–Solid Growth of Monolayer TMDCs

Kaoru Hisama, S. Aso, Hiroo Suzuki, Shun Fujii et al.
Advanced Science
2D Materials and Applications
article

Inside the Microreactor: In Situ Real‐Time Observation of Vapor–Liquid–Solid Growth of Monolayer TMDCs

Kaoru Hisama, S. Aso, Hiroo Suzuki, Shun Fujii, Yuta Takahashi, Yasuhiko Hayashi, Y. SENDA
article en

Abstract

Real-time observation of molten droplet-driven crystal growth provides an unprecedented in situ window into the formation of atomically thin transition metal dichalcogenides (TMDCs). Materials such as MoS<sub>2</sub> and WS<sub>2</sub> exhibit remarkable optoelectronic properties arising from their monolayer structures, enabling advanced applications that exploit valley degrees of freedom. Among various synthetic approaches, vapor-liquid-solid (VLS) growth from a low-melting molten source containing alkali, transition metal, halide, and oxygen atoms has proven highly effective for producing large single-crystal monolayer TMDCs, while also yielding distinct growth regimes including molten particle-driven nanoribbon formation. A chemical vapor deposition method is recently developed that integrates VLS growth with the spatial confinement provided by a substrate-stacked microreactor; however, the precise role of confinement and droplet dynamics remains unclear. Here, in situ the VLS growth of TMDCs inside such microreactors is directly captured using an infrared heating furnace. The microreactor, formed by sealing a transparent sapphire substrate with a Na<sub>2</sub>WO<sub>4</sub>-coated SiO<sub>2</sub>/Si wafer, enables continuous observation of growth mode transitions governed by the balance of sulfur and Na<sub>2</sub>WO<sub>4</sub> supply. The findings demonstrate that fine control over precursor supply rates is essential for engineering the size, morphology, and crystallinity of monolayer TMDCs in the VLS regime.

Advanced ScienceVol. 13(11)
Okayama University of Science (JP), Shinshu University (JP), Okayama University (JP), Keio University (JP)
Hirose Foundation, Keio University, Kao Foundation for Arts and Sciences, Shorai Foundation for Science and Technology, Japan Society for the Promotion of Science
Openalex Percentile: Top 67%
2D Materials and Applications
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