Attention-guided hybrid learning for accurate defect classification in manufacturing environments

Industrial defect classification remains a crucial challenge due to the visual complexity, rarity, and diversity of defect types encountered in manufacturing. In this paper, we present a hybrid deep learning framework that integrates YOLOv11 and EfficientNet-B7 to perform robust multi-class defect classification. Our model combines the semantic richness of YOLO's spatial features with the fine-grained representation power of EfficientNet, further enhanced by a Convolutional Block Attention Module (CBAM) and a lightweight Feature Pyramid Network (FPN) for attention-guided multi-scale refinement. Unlike conventional anomaly detectors or class-specific models, our framework supports unified classification across diverse object categories and defect types. We evaluate the proposed model on two datasets: the MVTec-FS benchmark, which includes 46 defect types across 14 industrial categories, and our proprietary Window dataset, which comprises three real-world defect classes under variable conditions. The model achieves a state-of-the-art accuracy of 91.90% on MVTec-FS and 96.13% on the Window dataset, outperforming existing CNN, transformer, and ensemble baselines. Ablation studies further demonstrate the incremental contribution of each module to the overall performance. These results validate our model's ability to generalize across domains and offer practical utility in industrial quality control pipelines.

Authors

Institutions

Publication Details

Journal
Scientific Reports
Published
2025-12-11
DOI
https://doi.org/10.1038/s41598-025-31654-2
Citations
1
Primary Topic
Industrial Vision Systems and Defect Detection
Type
article
Field-Weighted Citation Impact
1.24
Controls
|||
ALL TIME
JAN
FEB
MAR
APR
MAY
JUN
JUL
AUG
SEP
OCT
article

Attention-guided hybrid learning for accurate defect classification in manufacturing environments

Hyun‐Soo Kang, Mahmoud SalahEldin Kasem, Mohamed Mahmoud, Mostafa Farouk Senussi et al.
1 citations
Scientific Reports
Industrial Vision Systems and Defect Detection
1.24
article

Attention-guided hybrid learning for accurate defect classification in manufacturing environments

Hyun‐Soo Kang, Mahmoud SalahEldin Kasem, Mohamed Mahmoud, Mostafa Farouk Senussi, Mahmoud Abdalla
article en
1 citations

Abstract

Industrial defect classification remains a crucial challenge due to the visual complexity, rarity, and diversity of defect types encountered in manufacturing. In this paper, we present a hybrid deep learning framework that integrates YOLOv11 and EfficientNet-B7 to perform robust multi-class defect classification. Our model combines the semantic richness of YOLO's spatial features with the fine-grained representation power of EfficientNet, further enhanced by a Convolutional Block Attention Module (CBAM) and a lightweight Feature Pyramid Network (FPN) for attention-guided multi-scale refinement. Unlike conventional anomaly detectors or class-specific models, our framework supports unified classification across diverse object categories and defect types. We evaluate the proposed model on two datasets: the MVTec-FS benchmark, which includes 46 defect types across 14 industrial categories, and our proprietary Window dataset, which comprises three real-world defect classes under variable conditions. The model achieves a state-of-the-art accuracy of 91.90% on MVTec-FS and 96.13% on the Window dataset, outperforming existing CNN, transformer, and ensemble baselines. Ablation studies further demonstrate the incremental contribution of each module to the overall performance. These results validate our model's ability to generalize across domains and offer practical utility in industrial quality control pipelines.

Scientific ReportsVol. 16(1)
Chungbuk National University (KR), Assiut University (EG)
Openalex Percentile: Top 13%
Industrial Vision Systems and Defect Detection
1.24
AI Navigator

Ask Laika to Summarize, Analyze, and Connect papers live on the map.

Summarize Papers & Methodologies

Extract key findings, datasets, and comparative methods across publications.

Benchmark Rankings & Visual Analytics

Rank top research institutions, authors, funders, topics, and journals by Field-Weighted Citation Impact (FWCI) and paper volume with instant charts.

Connect Distant Disciplines

Bridge topological clusters on the map to find hidden collaborative intersections.