Designing Stable Graphitic Networks on Ultra‐Porous Polyimide Aerogels via Solvent‐Guided Structuring

Lightweight, highly porous polyimide (PI) aerogels have emerged as promising candidates for advanced electronic applications due to their exceptional thermal stability, mechanical performance, structural integrity, and low dielectric loss. However, the controlled laser-induced graphitization (LIG) of such ultra-porous polymeric networks remains a critical challenge, as localized high temperatures often trigger polymer backbone degradation and framework collapse. Herein, a chemically engineered PI aerogel via a molecular design strategy that tailors solvent-polymer interactions during gelation to produce a hierarchically porous yet thermally robust network is reported. This substrate preserves its porosity and integrity during high-intensity LIG, enabling the formation of a uniform graphene-carbon conductive phase embedded within the polyimide matrix. The resulting material achieves sheet resistivity as low as 6.5 Ωsq<sup>-1</sup>, while retaining excellent dielectric properties (ɛ<sub>r</sub> = 1-2, tan δ <0.2) and thermal insulation (30-35 mW m<sup>-</sup> <sup>1</sup> K<sup>-</sup> <sup>1</sup> post-300 °C treatment). This synergy between molecular design, thermal response, and electronic functionality enables integration into multifunctional devices, such as flexible pressure sensors, thermal management layers, and ultralight antennas, demonstrated by a reflection coefficient of -14 dB at 5.4 GHz and a peak gain of 3.9 dBi.

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Journal
Small
Published
2025-12-12
DOI
https://doi.org/10.1002/smll.202505776
Primary Topic
Aerogels and thermal insulation
Type
article
Field-Weighted Citation Impact
0.00
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article

Designing Stable Graphitic Networks on Ultra‐Porous Polyimide Aerogels via Solvent‐Guided Structuring

Joshua Yip, Wim J. Malfait, Mingxiang Gao, Bruno F. B. Silva et al.
Small
Aerogels and thermal insulation
article

Designing Stable Graphitic Networks on Ultra‐Porous Polyimide Aerogels via Solvent‐Guided Structuring

Joshua Yip, Wim J. Malfait, Mingxiang Gao, Bruno F. B. Silva, Anja K. Skrivervik, Michal Ganobjak, Christopher H. Dreimol, Yanfang Wei, Shanyu Zhao, Mengmeng Li, Yun-Hong Wang, Tingting Wu, Qin Li, Ekaterina Filimonova, Dimitrios Sapalidis
article en

Abstract

Lightweight, highly porous polyimide (PI) aerogels have emerged as promising candidates for advanced electronic applications due to their exceptional thermal stability, mechanical performance, structural integrity, and low dielectric loss. However, the controlled laser-induced graphitization (LIG) of such ultra-porous polymeric networks remains a critical challenge, as localized high temperatures often trigger polymer backbone degradation and framework collapse. Herein, a chemically engineered PI aerogel via a molecular design strategy that tailors solvent-polymer interactions during gelation to produce a hierarchically porous yet thermally robust network is reported. This substrate preserves its porosity and integrity during high-intensity LIG, enabling the formation of a uniform graphene-carbon conductive phase embedded within the polyimide matrix. The resulting material achieves sheet resistivity as low as 6.5 Ωsq<sup>-1</sup>, while retaining excellent dielectric properties (ɛ<sub>r</sub> = 1-2, tan δ <0.2) and thermal insulation (30-35 mW m<sup>-</sup> <sup>1</sup> K<sup>-</sup> <sup>1</sup> post-300 °C treatment). This synergy between molecular design, thermal response, and electronic functionality enables integration into multifunctional devices, such as flexible pressure sensors, thermal management layers, and ultralight antennas, demonstrated by a reflection coefficient of -14 dB at 5.4 GHz and a peak gain of 3.9 dBi.

SmallVol. 22(6)
Agency for Science, Technology and Research (SG), Tianjin Economic-Technological Development Area (CN), ETH Zurich (CH), Institute for Biomedical Engineering (CH), École Polytechnique Fédérale de Lausanne (CH), Swiss Federal Laboratories for Materials Science and Technology (CH)
Openalex Percentile: Top 64%
Aerogels and thermal insulation
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