Up-and-down transformable embedded ink writing strategy for soft 3D architectures

The fabrication of 3D soft material architectures is essential for advancing fields such as soft robotics, wearable technologies, and biological engineering. However, conventional embedded 3D printing is constrained by rheological complexity and nozzle-dependent structural limitations. Here, we introduce transformable embedded ink writing (TEIW), a 3D printing strategy that bypasses these issues by triggering rapid, autonomous self-assembly of 2D-printed patterns into predefined 3D structures. TEIW employs yield-stress inks within a Newtonian-like fluid bath, where net gravitational-buoyancy forces drive the filaments to go upward or downward. Through tailored density contrasts, controlled viscosity, and mechanical coupling between structural elements, complex shape transformation is directed with physical intelligence embedded in the printed structure itself, requiring no external intervention. This strategy demonstrates broad compatibility with materials including silicone elastomers, acrylate-based resins, and hydrogels, enabling applications spanning customizable microelectronics, perfusable networks, and cryptographically encoded devices. Furthermore, TEIW's ability to integrate various components in a single print establishes a platform for next-generation systems requiring spatiotemporal multi-material control.

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Publication Details

Journal
Nature Communications
Published
2025-12-12
DOI
https://doi.org/10.1038/s41467-025-66418-z
Primary Topic
Advanced Materials and Mechanics
Type
article
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article

Up-and-down transformable embedded ink writing strategy for soft 3D architectures

Zixun Sun, Fengxian Gao, Dongrui Wang, Liang Zhang et al.
Nature Communications
Advanced Materials and Mechanics
article

Up-and-down transformable embedded ink writing strategy for soft 3D architectures

Zixun Sun, Fengxian Gao, Dongrui Wang, Liang Zhang, Xiang Lin, Jianping Wang, Xinying Li, Yaxin Zhang, Min Gong, Tianqi Pang
article en

Abstract

The fabrication of 3D soft material architectures is essential for advancing fields such as soft robotics, wearable technologies, and biological engineering. However, conventional embedded 3D printing is constrained by rheological complexity and nozzle-dependent structural limitations. Here, we introduce transformable embedded ink writing (TEIW), a 3D printing strategy that bypasses these issues by triggering rapid, autonomous self-assembly of 2D-printed patterns into predefined 3D structures. TEIW employs yield-stress inks within a Newtonian-like fluid bath, where net gravitational-buoyancy forces drive the filaments to go upward or downward. Through tailored density contrasts, controlled viscosity, and mechanical coupling between structural elements, complex shape transformation is directed with physical intelligence embedded in the printed structure itself, requiring no external intervention. This strategy demonstrates broad compatibility with materials including silicone elastomers, acrylate-based resins, and hydrogels, enabling applications spanning customizable microelectronics, perfusable networks, and cryptographically encoded devices. Furthermore, TEIW's ability to integrate various components in a single print establishes a platform for next-generation systems requiring spatiotemporal multi-material control.

Nature CommunicationsVol. 16(1)
University of Science and Technology Beijing (CN)
Openalex Percentile: Top 59%
Advanced Materials and Mechanics
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Up-and-down transformable embedded ink writing strategy for soft 3D architectures — Zixun Sun, Fengxian Gao, et al. · Nature Communications (2025) | TGRS Research Map | TGRS