Lab-Scale Performance Evaluation of CaCl2/MgCl2/Silica Gel Sorbent Material for Thermal Energy Storage

Combining different materials into binary salts can significantly enhance the efficiency and stability of Thermochemical Energy Storage (TCES) systems. This study aimed to develop and characterise novel salt hydrate composite materials for TCES, focusing on a mixture of magnesium chloride (MgCl2) and calcium chloride (CaCl2) impregnated into a mesoporous silica gel (SG) sphere matrix. Three different MgCl2/CaCl2 salt ratios were investigated to find the optimal balance between sorption capacity and stability against deliquescence in humid environments. Prepared samples underwent comprehensive characterisation, including structural and morphological analysis, water vapour sorption and heat capacity measurements. The hybrid CaCl15/MgCl15/SG sample exhibited intermediate behavior between the pure CaCl30/SG and MgCl30/SG samples, with significantly improved stability in a humid environment due to the addition MgCl2. Characterisation revealed the effective confinement of the salt mix in the matrix. The optimised CaCl15/MgCl15/SG sample demonstrated highly promising gravimetric and volumetric energy storage capacities of 1092 J/g and 2.3 MJ/m3, respectively, comparable to recently reported composites. The material sorption dynamics were ultimately tested in a whole adsorbent unit under near-real-world operating conditions, pushing the research to the reactor and system level, and demonstrating that the presence of MgCl2 in the composite does not adversely affect the adsorption kinetics compared to the pure CaCl2-based composite.