Micron Aluminum Concurrently Encapsulated with Metallic Copper, Cobalt, and Iron Nanoparticles and Its Catalysis on Thermolysis and Combustion of Ammonium Perchlorate and Hexogen

In the realm of composite solid propellant research, the enhancement of energy performance without altering the underlying formulation holds paramount significance. This investigation employed an in situ displacement technique to establish a highly reactive interface, successfully synthesizing the [nCu+nCo+nFe]/μAl composite material, which considerably augmented the energy performance of RDX/AP. The decomposition pathways of ammonium perchlorate (AP) and RDX were optimized, resulting in a reduction in their thermal decomposition temperatures by 1.3 °C and 22.4 °C, respectively. Simultaneously, the highly reactive interface promoted efficient oxygen transport, thereby facilitating more rapid and complete reactions of aluminum. Moreover, the distinct dual-catalyst efficacy of the composite significantly enhanced the combustion efficiency of the composite energy micro-unit. Consequently, the [nCu+nCo+nFe]/μAl+RDX/AP composite energetic micro-units exhibited a notable decrease in combustion duration (from 1.58 s to 1.07 s) and elevated combustion flame temperatures (ranging from 1712.8 °C to 2205.6 °C) alongside an expanded combustion area, thus underscoring its potential for advanced propulsion applications.