Optimizing cement-treated recycled concrete aggregates for road bases using secondary additive

This study investigates the feasibility of a secondary additive treated recycled concrete aggregates (RCA) to reduce the required cement content for the construction of pavement base/subbase layers. The effectiveness of secondary additive was assessed based on extensive studies involving strength, durability and microstructural analysis considering different cement contents (2 %, 3 %, 4 %, and 5 % by weight of aggregates) and a silica-rich secondary additive (2 % and 4 %, by weight of cement). The addition of a secondary additive significantly reduced the required cement content (from 7 % to 5 %) to meet the minimum 7-day unconfined compressive strength criteria for base layers. Accordingly, 5 % cement content and 4 % additive contents are proposed in the study for base layer applications. The weight loss percentage of treated RCA specimens prepared with this optimal mix (3.1 %) is found to be less than the maximum permissible value (14 % after 12 wet-dry cycles). The 7-day cured specimens prepared with this mix showed a significantly high resilient modulus value (667 MPa). Additionally, the designed pavement section incorporating 5 % cement and 4 % additive-treated layers exhibited a 13 % reduction in pavement crust thickness compared to the non-treated pavement section. Treated RCA satisfied the requirements of pavement base/subbase layer in accordance with American, Australian, and Indian road standards and can be a viable solution towards sustainable road infrastructure. The findings demonstrate that secondary additive treated RCA can be effectively utilized in road pavement base/subbase layers with lower cement dosage and promoting sustainable road construction using recycled waste materials.

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Publication Details

Journal
Case Studies in Construction Materials
Published
2025-12-12
DOI
https://doi.org/10.1016/j.cscm.2025.e05687
Primary Topic
Recycled Aggregate Concrete Performance
Type
article
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article

Optimizing cement-treated recycled concrete aggregates for road bases using secondary additive

Susanga Costa, Umashankar Balunaini, Zainul Abedin Khan, Nhu H.T. Nguyen
Case Studies in Construction Materials
Recycled Aggregate Concrete Performance
article

Optimizing cement-treated recycled concrete aggregates for road bases using secondary additive

Susanga Costa, Umashankar Balunaini, Zainul Abedin Khan, Nhu H.T. Nguyen
article en

Abstract

This study investigates the feasibility of a secondary additive treated recycled concrete aggregates (RCA) to reduce the required cement content for the construction of pavement base/subbase layers. The effectiveness of secondary additive was assessed based on extensive studies involving strength, durability and microstructural analysis considering different cement contents (2 %, 3 %, 4 %, and 5 % by weight of aggregates) and a silica-rich secondary additive (2 % and 4 %, by weight of cement). The addition of a secondary additive significantly reduced the required cement content (from 7 % to 5 %) to meet the minimum 7-day unconfined compressive strength criteria for base layers. Accordingly, 5 % cement content and 4 % additive contents are proposed in the study for base layer applications. The weight loss percentage of treated RCA specimens prepared with this optimal mix (3.1 %) is found to be less than the maximum permissible value (14 % after 12 wet-dry cycles). The 7-day cured specimens prepared with this mix showed a significantly high resilient modulus value (667 MPa). Additionally, the designed pavement section incorporating 5 % cement and 4 % additive-treated layers exhibited a 13 % reduction in pavement crust thickness compared to the non-treated pavement section. Treated RCA satisfied the requirements of pavement base/subbase layer in accordance with American, Australian, and Indian road standards and can be a viable solution towards sustainable road infrastructure. The findings demonstrate that secondary additive treated RCA can be effectively utilized in road pavement base/subbase layers with lower cement dosage and promoting sustainable road construction using recycled waste materials.

Case Studies in Construction MaterialsVol. 24
Deakin University (AU), Indian Institute of Technology Hyderabad (IN)
Openalex Percentile: Top 57%
Recycled Aggregate Concrete Performance
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