A Multi-Parameter Inspection Platform for Transparent Packaging Containers: System Design for Stress, Dimensional, and Defect Detection

With increasing quality demands in pharmaceutical and cosmetic packaging, this work presents a unified inspection platform for transparent ampoules that synergistically integrates stress measurement, dimensional measurement, and surface defect detection. Key innovations include an integrated system architecture, a shared-resource task scheduling mechanism, and an optimized deployment strategy tailored for production-like conditions. Non-contact residual stress measurement is achieved using the photoelastic method, while telecentric imaging combined with subpixel contour extraction enables accurate dimensional assessment. A YOLOv8-based deep learning model efficiently identifies multiple surface defect types, enhancing detection performance without increasing hardware complexity. Experimental validation under laboratory conditions simulating production lines demonstrates a stress measurement error of ±3 nm, dimensional accuracy of ±0.2 mm, and defect detection [email protected] of 90.3%. The platform meets industrial inspection requirements and shows strong scalability and engineering potential. Future work will focus on real-time operation and exploring stress-defect coupling for intelligent quality prediction.

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Publication Details

Journal
Sensors
Published
2025-12-11
DOI
https://doi.org/10.3390/s25247531
Primary Topic
Industrial Vision Systems and Defect Detection
Type
article
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article

A Multi-Parameter Inspection Platform for Transparent Packaging Containers: System Design for Stress, Dimensional, and Defect Detection

Chen Guan, Zhaohui Yu, Zhongqing Jia, X. Wang et al.
Sensors
Industrial Vision Systems and Defect Detection
article

A Multi-Parameter Inspection Platform for Transparent Packaging Containers: System Design for Stress, Dimensional, and Defect Detection

Chen Guan, Zhaohui Yu, Zhongqing Jia, X. Wang, Xiangfu Wang, Xiaolong Ma, H. Thomas Yu, Bing Zhao
article en

Abstract

With increasing quality demands in pharmaceutical and cosmetic packaging, this work presents a unified inspection platform for transparent ampoules that synergistically integrates stress measurement, dimensional measurement, and surface defect detection. Key innovations include an integrated system architecture, a shared-resource task scheduling mechanism, and an optimized deployment strategy tailored for production-like conditions. Non-contact residual stress measurement is achieved using the photoelastic method, while telecentric imaging combined with subpixel contour extraction enables accurate dimensional assessment. A YOLOv8-based deep learning model efficiently identifies multiple surface defect types, enhancing detection performance without increasing hardware complexity. Experimental validation under laboratory conditions simulating production lines demonstrates a stress measurement error of ±3 nm, dimensional accuracy of ±0.2 mm, and defect detection [email protected] of 90.3%. The platform meets industrial inspection requirements and shows strong scalability and engineering potential. Future work will focus on real-time operation and exploring stress-defect coupling for intelligent quality prediction.

SensorsVol. 25(24)
Shandong Academy of Sciences (CN)
Openalex Percentile: Top 48%
Industrial Vision Systems and Defect Detection
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A Multi-Parameter Inspection Platform for Transparent Packaging Containers: System Design for Stress, Dimensional, and Defect Detection — Chen Guan, Zhaohui Yu, et al. · Sensors (2025) | TGRS Research Map | TGRS