Mechanism and Causality Identification for Thickness and Shape Quality Deviations in Hot Tandem Rolling

This article proposes a dynamic causal inference framework that integrates theoretical analysis, numerical simulation, and industrial data mining to address the root-cause tracing problem of time-delay effects in strip thickness and shape quality during hot rolling. First, we analyze the key process parameters, equipment states, and material characteristics influencing geometric quality and clarify their dynamic interaction mechanisms. Second, a delay-correlation matrix calculation method based on Dynamic Time Warping (DTW) and Mutual Information (MI) is developed to handle temporal misalignment in multi-source industrial signals and quantify the strength of delayed correlations. Furthermore, a transformer-based information gain approximation mechanism is designed to replace traditional explicit probability modeling and learn dynamic information-flow relationships among variables in a data-driven manner. Experimental verification on real production data demonstrates that the proposed framework can accurately identify time-delay causal pathways, providing an interpretable and engineering-feasible solution for quality control under complex operating conditions.

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Publication Details

Journal
Symmetry
Published
2025-12-09
DOI
https://doi.org/10.3390/sym17122117
Primary Topic
Metallurgy and Material Forming
Type
article
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article

Mechanism and Causality Identification for Thickness and Shape Quality Deviations in Hot Tandem Rolling

Shengyue Zong, Jiwei Chen
Symmetry
Metallurgy and Material Forming
article

Mechanism and Causality Identification for Thickness and Shape Quality Deviations in Hot Tandem Rolling

Shengyue Zong, Jiwei Chen
article en

Abstract

This article proposes a dynamic causal inference framework that integrates theoretical analysis, numerical simulation, and industrial data mining to address the root-cause tracing problem of time-delay effects in strip thickness and shape quality during hot rolling. First, we analyze the key process parameters, equipment states, and material characteristics influencing geometric quality and clarify their dynamic interaction mechanisms. Second, a delay-correlation matrix calculation method based on Dynamic Time Warping (DTW) and Mutual Information (MI) is developed to handle temporal misalignment in multi-source industrial signals and quantify the strength of delayed correlations. Furthermore, a transformer-based information gain approximation mechanism is designed to replace traditional explicit probability modeling and learn dynamic information-flow relationships among variables in a data-driven manner. Experimental verification on real production data demonstrates that the proposed framework can accurately identify time-delay causal pathways, providing an interpretable and engineering-feasible solution for quality control under complex operating conditions.

SymmetryVol. 17(12)
University of Science and Technology Beijing (CN)
Openalex Percentile: Top 56%
Metallurgy and Material Forming
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Mechanism and Causality Identification for Thickness and Shape Quality Deviations in Hot Tandem Rolling — Shengyue Zong, Jiwei Chen · Symmetry (2025) | TGRS Research Map | TGRS