Zinc Plating on Copper Proceeds via Breakdown of a Capacitive Electric Double Layer

The electric double layer (EDL) at solid-liquid interfaces governs electrochemical processes from plating to catalysis, yet its atomistic dynamics remain poorly defined. Using operando atomic-resolution transmission electron microscopy, we directly visualize EDL formation, growth, and collapse during zinc electroplating on copper in an ionic liquid electrolyte. Under galvanostatic conditions, the EDL appears as a dense amorphous layer that grows via charge accumulation, and dynamic surface erosion of the substrate releases surface atoms that nucleate transient metallic nanoparticles within the EDL. Enlargement of these particles locally short-circuits the capacitive layer, leading to abrupt dielectric breakdown, heat generation, and alloy deposition. Recurrent growth-breakdown cycles (240-520 s) produce ∼2 nm Cu/Zn alloy layers, with an activation free energy of ∼86 kJ mol<sup>-1</sup>. Strikingly, brass nanoparticles form spontaneously at room temperature despite requiring ∼1000 °C in bulk, reflecting the large interfacial energy of nanoscale species. This breakdown-driven mechanism reframes electroplating as a discontinuous, chemically reactive, and electrostatically unstable process, providing a unifying explanation for the rough morphologies often observed in plated films. More broadly, our findings suggest that the dielectric breakdown of chemically active EDLs is a general phenomenon relevant to plating, energy storage, catalysis, and other interfacial transformations.

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Publication Details

Journal
Journal of the American Chemical Society
Published
2025-12-09
DOI
https://doi.org/10.1021/jacs.5c17948
Primary Topic
Electrodeposition and Electroless Coatings
Type
article
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article

Zinc Plating on Copper Proceeds via Breakdown of a Capacitive Electric Double Layer

Haoxiang Sun, Ke Yang, Shulin Ding, Eiichi Nakamura et al.
Journal of the American Chemical Society
Electrodeposition and Electroless Coatings
article

Zinc Plating on Copper Proceeds via Breakdown of a Capacitive Electric Double Layer

Haoxiang Sun, Ke Yang, Shulin Ding, Eiichi Nakamura, Wei Zhang, Zhenhua Yan, Qing Zhao, Jinkai Zhang, Guang Feng, Kai Zhang, Jun Chen, Yujie Chen, Wei Xie, Xinyao Wu, Zhao Zhang
article en

Abstract

The electric double layer (EDL) at solid-liquid interfaces governs electrochemical processes from plating to catalysis, yet its atomistic dynamics remain poorly defined. Using operando atomic-resolution transmission electron microscopy, we directly visualize EDL formation, growth, and collapse during zinc electroplating on copper in an ionic liquid electrolyte. Under galvanostatic conditions, the EDL appears as a dense amorphous layer that grows via charge accumulation, and dynamic surface erosion of the substrate releases surface atoms that nucleate transient metallic nanoparticles within the EDL. Enlargement of these particles locally short-circuits the capacitive layer, leading to abrupt dielectric breakdown, heat generation, and alloy deposition. Recurrent growth-breakdown cycles (240-520 s) produce ∼2 nm Cu/Zn alloy layers, with an activation free energy of ∼86 kJ mol<sup>-1</sup>. Strikingly, brass nanoparticles form spontaneously at room temperature despite requiring ∼1000 °C in bulk, reflecting the large interfacial energy of nanoscale species. This breakdown-driven mechanism reframes electroplating as a discontinuous, chemically reactive, and electrostatically unstable process, providing a unifying explanation for the rough morphologies often observed in plated films. More broadly, our findings suggest that the dielectric breakdown of chemically active EDLs is a general phenomenon relevant to plating, energy storage, catalysis, and other interfacial transformations.

Journal of the American Chemical SocietyVol. 147(51)
Nankai University (CN), Advanced Energy Materials (United States) (US), Huazhong University of Science and Technology (CN), The University of Tokyo (JP)
Openalex Percentile: Top 60%
Electrodeposition and Electroless Coatings
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