Effect of the Inlet Angle on Separation Performance of a Gas–Solid Cyclone Using CFD–DPM

Abstract In this paper, the computational fluid dynamics–DPM method is used to simulate the gas–solid two‐phase flow in cyclone separation, and the Reynolds stress turbulence model is applied to gas turbulence. The distributions of gas velocity, pressure drop, and particle flow characteristics pattern in the cyclone at different inlet angles are obtained. The simulation results show that the tangential velocity increases first and then decreases with the inlet angle from negative to positive, whereas both axial velocity and radial velocity increase with the increase of the inlet angle; in turn, the pressure drop in the cyclone decreases accordingly, and the negative inlet angle brings less pressure drop than the positive inlet angle. Meanwhile, the separation efficiency increases with the increase in particle size. More specifically, small‐sized particles are not easy to be separated, medium‐sized particles need a suitable inlet angle to be well separated, whereas large particles have a wider choice of inlet angles.

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Publication Details

Journal
Chemical Engineering & Technology
Published
2025-12-01
DOI
https://doi.org/10.1002/ceat.70122
Primary Topic
Cyclone Separators and Fluid Dynamics
Type
article
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article

Effect of the Inlet Angle on Separation Performance of a Gas–Solid Cyclone Using CFD–DPM

Baoli Shao, Jianqiang Shan, Shuyan Wang, Nuo Ding et al.
Chemical Engineering & Technology
Cyclone Separators and Fluid Dynamics
article

Effect of the Inlet Angle on Separation Performance of a Gas–Solid Cyclone Using CFD–DPM

Baoli Shao, Jianqiang Shan, Shuyan Wang, Nuo Ding, Hua Chen, Xuewen Wang, Lili Tong
article en

Abstract

Abstract In this paper, the computational fluid dynamics–DPM method is used to simulate the gas–solid two‐phase flow in cyclone separation, and the Reynolds stress turbulence model is applied to gas turbulence. The distributions of gas velocity, pressure drop, and particle flow characteristics pattern in the cyclone at different inlet angles are obtained. The simulation results show that the tangential velocity increases first and then decreases with the inlet angle from negative to positive, whereas both axial velocity and radial velocity increase with the increase of the inlet angle; in turn, the pressure drop in the cyclone decreases accordingly, and the negative inlet angle brings less pressure drop than the positive inlet angle. Meanwhile, the separation efficiency increases with the increase in particle size. More specifically, small‐sized particles are not easy to be separated, medium‐sized particles need a suitable inlet angle to be well separated, whereas large particles have a wider choice of inlet angles.

Chemical Engineering & TechnologyVol. 48(12)
Daqing Oilfield General Hospital (CN), Northeast Petroleum University (CN)
Openalex Percentile: Top 60%
Cyclone Separators and Fluid Dynamics
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Effect of the Inlet Angle on Separation Performance of a Gas–Solid Cyclone Using CFD–DPM — Baoli Shao, Jianqiang Shan, et al. · Chemical Engineering & Technology (2025) | TGRS Research Map | TGRS