Passenger Car Aerodynamic Drag, Thermal Cooling: A Perspective for Energy Saving and Improving Environment

Passenger cars, sports utility vehicles (SUVs), and light trucks/vans, constituting the overwhelming majority of all road vehicles globally, burn about 25% of all fossil fuels, emit significant amounts of greenhouse gas emissions (CO2), and deteriorate the environment. Nearly three-quarters of the engine power generated by burning fossil fuels is required to overcome aerodynamic resistance (drag) at highway driving speeds. Streamlining the body shape, especially the projected frontal area, can lead to a decrease in aerodynamic drag. Even though drag coefficients have plateaued since the late 1990s, further altering body shape might worsen vehicle cooling. Thus, the primary objective of this study is to explore the potential for aerodynamic drag reduction and improved cooling performance through careful component design unaffected by stylistic restraints. A variety of strategies for protecting the cooling intakes to reduce the drag coefficient are considered. The potential cooling drag reduction was found to be around 7% without compromising the cooling performance, which is in line with predictions for roughly 2.9% and 1.7% fuel consumption reductions for highway and city driving conditions, respectively. The study also reveals that passenger electric cars designed for city driving conditions possess a battery-to-kerb weight ratio of around one-quarter of the kerb weight, and vehicles designed for higher ranges have significantly higher ratios (nearly one-third), resulting in higher rolling resistance and energy consumption. The reduction of battery weight for EVs, streamlining vehicle shapes, and applying active and passive airflow management can help reduce aerodynamic drag and rolling resistance further, enhance driving range, and reduce energy consumption and greenhouse gas emissions.