Hydroxyl Self‐Trapping Strategy Enables Electrocatalysis at Ampere‐Level Current Densities: Kinetics‐Driven Lattice Oxygen Activation for Cl <sup>−</sup> ‐Rich Alkaline Water Electrooxidation

ABSTRACT The development of electrocatalysts that both work effectively at industrial current density and resist chloride ion (Cl − ) corrosion remains a key challenge for hydrogen production from Cl ‐ ‐rich alkaline water. Herein, we report a CrO x ‐engineered nickel‐based oxide catalyst (FeCoCrO x /NF) that achieves exceptional activity and stability through a dual‐functional interfacial mechanism. Combing in situ Raman spectroscopy, 18 O isotopic labeling, and electrochemical analysis, we demonstrate that the oxygen evolution reaction follows a lattice oxygen‐mediated mechanism. The CrO x layer selectively adsorbs hydroxide ions, forming a dynamic interfacial barrier that electrostatically repels Cl − ingress, thereby mitigating Cl ‐ corrosion. Through enthalpy‐based analysis, we demonstrate that electronic redistribution via Cr–O–Fe bonding increases the vacancy formation energy of Fe, thereby suppressing its dissolution. In alkaline electrolyte containing 0.5 M Cl − (1.0 M KOH), the catalyst is operating continuously for 1400 h at an industrial current density of 1000 mA cm −2 . Furthermore, the catalyst retains 99.5% of its initial activity under fluctuating current density (100–1000 mA cm −2 ), demonstrating robustness required for industrial electrolyzers. This study establishes a paradigm for designing corrosion‐resistant electrocatalysts through the synergistic modulation of interfacial ion selectivity and bulk lattice oxygen activation, advancing the application of green hydrogen production in Cl − ‐rich alkaline water.

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Publication Details

Journal
Carbon Energy
Published
2025-12-09
DOI
https://doi.org/10.1002/cey2.70143
Primary Topic
Electrocatalysts for Energy Conversion
Type
article
Field-Weighted Citation Impact
0.00

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article

Hydroxyl Self‐Trapping Strategy Enables Electrocatalysis at Ampere‐Level Current Densities: Kinetics‐Driven Lattice Oxygen Activation for Cl − ‐Rich Alkaline Water Electrooxidation

Haidong Kan, Xiangdong Ma, Yue Shan, Haijiao Xie et al.
Carbon Energy
Electrocatalysts for Energy Conversion
article

Hydroxyl Self‐Trapping Strategy Enables Electrocatalysis at Ampere‐Level Current Densities: Kinetics‐Driven Lattice Oxygen Activation for Cl − ‐Rich Alkaline Water Electrooxidation

Haidong Kan, Xiangdong Ma, Yue Shan, Haijiao Xie, Rui Liu, Mingjing Zhao, Xiaohong Xia, Jiayi Gao
article en

Abstract

ABSTRACT The development of electrocatalysts that both work effectively at industrial current density and resist chloride ion (Cl − ) corrosion remains a key challenge for hydrogen production from Cl ‐ ‐rich alkaline water. Herein, we report a CrO x ‐engineered nickel‐based oxide catalyst (FeCoCrO x /NF) that achieves exceptional activity and stability through a dual‐functional interfacial mechanism. Combing in situ Raman spectroscopy, 18 O isotopic labeling, and electrochemical analysis, we demonstrate that the oxygen evolution reaction follows a lattice oxygen‐mediated mechanism. The CrO x layer selectively adsorbs hydroxide ions, forming a dynamic interfacial barrier that electrostatically repels Cl − ingress, thereby mitigating Cl ‐ corrosion. Through enthalpy‐based analysis, we demonstrate that electronic redistribution via Cr–O–Fe bonding increases the vacancy formation energy of Fe, thereby suppressing its dissolution. In alkaline electrolyte containing 0.5 M Cl − (1.0 M KOH), the catalyst is operating continuously for 1400 h at an industrial current density of 1000 mA cm −2 . Furthermore, the catalyst retains 99.5% of its initial activity under fluctuating current density (100–1000 mA cm −2 ), demonstrating robustness required for industrial electrolyzers. This study establishes a paradigm for designing corrosion‐resistant electrocatalysts through the synergistic modulation of interfacial ion selectivity and bulk lattice oxygen activation, advancing the application of green hydrogen production in Cl − ‐rich alkaline water.

Carbon EnergyVol. 8(2)
Xinjiang University (CN)
National Natural Science Foundation of China
Openalex Percentile: Top 71%
Electrocatalysts for Energy Conversion
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