Evidence that shot peening mitigates hydrogen embrittlement in quench and tempered steel

Abstract This study explores the effects of shot peening on hydrogen-induced degradation by examining residual stress evolution and fracture behavior in a quench -and tempered medium carbon steel. Shot-peened specimens were subjected to cathodic hydrogen charging, and properties were assessed after allowing hydrogen to outgas over 72 h. Hydrogen charging relaxes compressive residual stresses due to peening; nevertheless, shot-peened samples exhibited substantial ductile fracture after charging durations from 24 to 72 h. In contrast, unpeened specimens show a transition toward more brittle fracture as hydrogen charging time increased. The difference in hydrogen embrittlement response between the unpeened and peened specimens likely arises from the dominant embrittlement mechanisms in each condition. Hydrogen-enhanced decohesion (HEDE) appears to dominate in unpeened samples, while hydrogen-enhanced localized plasticity (HELP) is the more impactful mechanism in the peened samples with a high dislocation density, resulting in less reduced ductility compared to the unpeened counterparts when hydrogen is present in solution. Graphic Abstract

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Journal
MRS Advances
Published
2025-12-01
DOI
https://doi.org/10.1557/s43580-025-01460-z
Primary Topic
Hydrogen embrittlement and corrosion behaviors in metals
Type
article
Field-Weighted Citation Impact
0.00

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article

Evidence that shot peening mitigates hydrogen embrittlement in quench and tempered steel

David F. Bahr, Jia-Huei Tien, David R. Johnson
MRS Advances
Hydrogen embrittlement and corrosion behaviors in metals
article

Evidence that shot peening mitigates hydrogen embrittlement in quench and tempered steel

David F. Bahr, Jia-Huei Tien, David R. Johnson
article en

Abstract

Abstract This study explores the effects of shot peening on hydrogen-induced degradation by examining residual stress evolution and fracture behavior in a quench -and tempered medium carbon steel. Shot-peened specimens were subjected to cathodic hydrogen charging, and properties were assessed after allowing hydrogen to outgas over 72 h. Hydrogen charging relaxes compressive residual stresses due to peening; nevertheless, shot-peened samples exhibited substantial ductile fracture after charging durations from 24 to 72 h. In contrast, unpeened specimens show a transition toward more brittle fracture as hydrogen charging time increased. The difference in hydrogen embrittlement response between the unpeened and peened specimens likely arises from the dominant embrittlement mechanisms in each condition. Hydrogen-enhanced decohesion (HEDE) appears to dominate in unpeened samples, while hydrogen-enhanced localized plasticity (HELP) is the more impactful mechanism in the peened samples with a high dislocation density, resulting in less reduced ductility compared to the unpeened counterparts when hydrogen is present in solution. Graphic Abstract

MRS AdvancesVol. 10(20)
Purdue University West Lafayette (US)
Purdue University
Openalex Percentile: Top 63%
Hydrogen embrittlement and corrosion behaviors in metals
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Evidence that shot peening mitigates hydrogen embrittlement in quench and tempered steel — David F. Bahr, Jia-Huei Tien, et al. · MRS Advances (2025) | TGRS Research Map | TGRS