Pressurized Chemical Looping Flue Gas Polishing via Novel Integrated Heat Exchanger Reactor

Pressurized chemical looping combustion (PCLC) provides the benefit of simplifying the carbon capture process by generating a flue gas stream with high CO2 concentration. However, flue gas polishing is required to remove the residual impurities for pipeline transport. The intensified heat exchanger reactor (IHXR) is a promising method for flue gas polishing while maximizing useful heat recovery that incorporates alternating catalytic packed beds with interstage cooling via printed circuit heat exchangers (PCHE). This work offers a design process for an IHXR capable of polishing a flue gas stream from a 100 MWth natural gas-fired PCLC unit while recovering 1.6 MW of useful heat in the form of saturated steam at 180 °C. Simulation work performed in Aspen HYSYS was used to determine the polished flue gas outlet species concentrations as well as the required number and size of the packed bed sections. The PCHEs for interstage cooling were sized via a thermal circuit approach. The final IHXR consists of six packed beds at 0.06 m in length and five PCHEs at 0.265 m in length, combining to a total IHXR length of 1.685 m. The height and width of the IHXR is shared between the packed beds and PCHEs at 0.91 m and 0.45 m, respectively. The resulting IHXR is capable of recovering heat at a rate of approximately 2.3 MW/m3.