Recent Progress and Challenges of Cu‐Based Catalysts in Electrochemical Urea Synthesis with CO <sub>2</sub> and Diverse Waste N Sources

Urea is an essential nitrogen fertilizer and chemical, yet its conventional synthesis relies on high temperature and pressure, with high energy consumption and carbon dioxide (CO<sub>2</sub>) emissions. Electrochemical routes that couple CO<sub>2</sub> reduction with waste nitrogen (N) sources offer a more sustainable alternative, but performance hinges on catalyst design. Copper (Cu)-based catalysts are promising because they lower activation barriers for CO<sub>2</sub> and nitrate (NO<sub>3</sub> <sup>-</sup>) reduction and can be tuned by alloying, grain-boundary engineering, and coordination regulation. Modified Cu catalysts, including atoms, nanoparticles, bulk metal, and metal-organic frameworks, with tailored electronic structures and lower energy barriers for key intermediates, exhibit good catalytic performance in terms of selectivity, yield rate, and applied potential. Nonetheless, critical challenges remain in resolving reaction mechanisms, establishing structure-activity relationships, and achieving practical performance. This review provides the first comprehensive analysis of Cu-based catalysts for electrochemical urea synthesis from CO<sub>2</sub> and waste N nitrogen sources, and evaluates how catalyst structure, electrolytes, and operating conditions govern activity and selectivity, offering guidance for future design and application of Cu-based catalysts in electrochemical urea synthesis.

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Journal
Small
Published
2025-12-08
DOI
https://doi.org/10.1002/smll.202511196
Primary Topic
Ammonia Synthesis and Nitrogen Reduction
Type
article
Field-Weighted Citation Impact
0.00
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article

Recent Progress and Challenges of Cu‐Based Catalysts in Electrochemical Urea Synthesis with CO 2 and Diverse Waste N Sources

Mengmeng Fan, Jianchun Jiang, Kang Sun, Qixin Yuan et al.
Small
Ammonia Synthesis and Nitrogen Reduction
article

Recent Progress and Challenges of Cu‐Based Catalysts in Electrochemical Urea Synthesis with CO 2 and Diverse Waste N Sources

Mengmeng Fan, Jianchun Jiang, Kang Sun, Qixin Yuan, Xiaoyi Chu, Zi-Hao Jiang, Jong‐Min Lee, Yang Li, Ao Wang, Yu-xin Xu
article en

Abstract

Urea is an essential nitrogen fertilizer and chemical, yet its conventional synthesis relies on high temperature and pressure, with high energy consumption and carbon dioxide (CO<sub>2</sub>) emissions. Electrochemical routes that couple CO<sub>2</sub> reduction with waste nitrogen (N) sources offer a more sustainable alternative, but performance hinges on catalyst design. Copper (Cu)-based catalysts are promising because they lower activation barriers for CO<sub>2</sub> and nitrate (NO<sub>3</sub> <sup>-</sup>) reduction and can be tuned by alloying, grain-boundary engineering, and coordination regulation. Modified Cu catalysts, including atoms, nanoparticles, bulk metal, and metal-organic frameworks, with tailored electronic structures and lower energy barriers for key intermediates, exhibit good catalytic performance in terms of selectivity, yield rate, and applied potential. Nonetheless, critical challenges remain in resolving reaction mechanisms, establishing structure-activity relationships, and achieving practical performance. This review provides the first comprehensive analysis of Cu-based catalysts for electrochemical urea synthesis from CO<sub>2</sub> and waste N nitrogen sources, and evaluates how catalyst structure, electrolytes, and operating conditions govern activity and selectivity, offering guidance for future design and application of Cu-based catalysts in electrochemical urea synthesis.

SmallVol. 22(5)
Nanjing Forestry University (CN), Daegu Gyeongbuk Institute of Science and Technology (KR), Institute of Chemical Industry of Forest Products (CN), Chinese Academy of Forestry (CN), University of Cincinnati (US)
Openalex Percentile: Top 74%
Ammonia Synthesis and Nitrogen Reduction
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